The overall dust removal efficiency of the machine is as high as 99.9%–99.99%. It is widely used in cement, electric power, metallurgy, mining, chemical industry, boiler, material conveying and crushing production line industries.
Superior Wear Resistance 50% longer service life than industry average Reduces replacement frequency by 2-3 times/year Saves 40% maintenance cost Wear-resistant materials: Cr26 high-chromium cast iron / NM450 alloy steel Hardness ≥ HRC 60, impact resistance enhanced Heat Treatment: Quenching + tempering (improves toughness & wear resistance) Replaceable wearing parts: 30% less downtime
Hammer Head Working Part: ZGCr28Mo3 high-chromium alloy (wear resistance) Hammer Shank Part: High-toughness low-alloy steel (impact resistance) Casting Process: Liquid-liquid composite casting integrated molding Advantage: Balances ultra-high wear resistance and impact toughness
The core parts of vertical shaft impactor are key components that determine the sand making efficiency, finished product particle shape and equipment operation stability. Shandong Hengtai Intelligent Manufacturing provides a full set of high-wear-resistant core parts, which are precisely processed and strictly tested, and can be perfectly matched with various types of VSI sand making machines to meet the needs of high-intensity production conditions.
Shandong Hengtai Intelligent Manufacturing produces cone crusher liners by adopting independently developed dual-solid solution strengthening technology. The product comprehensively surpasses traditional products in wear resistance, impact resistance and service life. Its overall performance meets and partially exceeds the level of similar European and American products, leading internationally, and is highly recognized by customers at home and abroad.
Adopting the original dual-solid solution strengthening technology, this product combines titanium carbide alloy with high manganese steel matrix through cast-inlay composite process, which greatly improves wear resistance while maintaining high toughness, and its overall technical level is in the international leading ranks.
Applicable Equipment: All types of jaw crushers (customization supported) Applicable Industries: Mining, sand and gravel yards, concrete mixing stations, power plant desulfurization systems, dry mortar production lines Applicable Materials: Granite, basalt, quartz stone, iron ore, limestone, copper ore, gold ore and other ores and rocks Applicable Operations: Primary and secondary crushing operations
The Mn18Cr2 high manganese steel roller shell produced by Shandong Hengtai Intelligent Manufacturing is made of high-quality alloy steel raw materials through a water toughening treatment process of not less than 1040℃. It has both high wear resistance and high toughness, and is suitable for medium and fine crushing operations of medium and high hardness materials.
The High Manganese Steel Ceramic-Inserted Alloy Rod Hammer Head adopts Mn18Cr2 high manganese steel as the matrix. Ceramic alloy rods such as titanium carbide are cast in high-wear areas. It has the dual advantages of high manganese steel's fracture resistance and ceramic's super wear resistance.
High-hardness ceramic alloy particles (such as ZTA ceramic) are cast on the impact working surface of the ultra-high chrome alloy composite hammer head. The hardness of the ceramic can reach above HRC70, and the wear resistance is more than doubled compared with traditional products under severe abrasive working conditions.
The Ultra-High Chrome Alloy Ceramic Blow Bar is a composite wear-resistant part made by casting ZTA ceramic, alumina ceramic and other ceramic alloy parts in the high-wear impact areas on the basis of traditional ultra-high chrome alloy blow bars. Designed specifically for high-silicon and high-wear working conditions, this product is suitable for sand making production lines and hard stone crushing operations.
Applicable Equipment: Impact Crusher Applicable Materials: Granite, basalt, river pebbles, cement clinker, iron ore, quartz sand, gangue, tunnel muck, construction waste and other complex materials
Service life is more than 2 times that of ordinary high manganese steel blow bars Product price is only 1.3 times that of basic materials Obtain more than 2 times the service life with a 30% cost increase