Ultra-Wear-Resistant Titanium Carbide Composite Jaw Crusher Plate | Double Service Life · Significant Cost Reduction for Mining Crushing Operations
2.1×
Service Life vs Ordinary Mn18Cr2
2×
Wear Resistance vs TM52
6×
Alloy-Matrix Bonding Strength
ISO 9001
Certified Quality
Product Overview
The Dual-Solid Solution Strengthened Jaw Crusher Plate is a high-end wear-resistant accessory independently developed by Shandong Hengtai Intelligent Manufacturing based on long-term actual mining working conditions.
Adopting the original dual-solid solution strengthening technology, this titanium carbide alloy jaw crusher plate combines titanium carbide alloy with high manganese steel matrix through cast-inlay composite process, which greatly improves wear resistance while maintaining high toughness, and its overall technical level is in the international leading ranks.
This long service life jaw crusher plate has been successfully applied in various high-intensity crushing conditions and has been unanimously recognized by customers at home and abroad as the preferred dual solid solution strengthened jaw crusher plate solution for wear resistant jaw crusher spare parts.
Titanium carbide alloy firmly combined with high manganese steel matrix via cast-inlay process. Added more than 30 alloy elements. Wear resistance is 2 times that of similar TM52 products.
Significantly extends service life while maintaining high toughness. Independent core technology of Shandong Hengtai for dual solid solution strengthened jaw crusher plate.
High Manganese Steel Matrix Solid Solution Strengthening
Rare earth purification of molten steel, harmful elements S/P only half of similar products, Cr content increased. Bonding strength between alloy and matrix increased by 6 times.
Avoids alloy layer shedding and brittle fracture. Overall service life of the dual solid solution strengthened jaw crusher plate increased by more than 20% compared with ordinary products.
Product Gallery
Operation Video
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Performance Comparison & Economic Advantages
Model Type
Service Life Comparison
Cost Ratio
Key Benefit
Mn18Cr2 Titanium Carbide Alloy Plate
2.1 times ordinary Mn18Cr2
1.3 times base material
Long service life jaw crusher plate
Mn22Cr2 Titanium Carbide Alloy Plate
2.3 times ordinary Mn22Cr2
1.3 times base material
Wear resistant jaw crusher spare parts
💡 Selection Guide: Cost increased by about 30%, but service life increased by more than 2 times. Significantly reduce unit crushing cost per ton and improve whole-line operation efficiency with dual solid solution strengthened jaw crusher plate.
Application Scope
Applicable Equipment
All types of jaw crushers (customization supported) for dual solid solution strengthened jaw crusher plate
Applicable Industries
Mining, sand and gravel aggregate production lines, stone plants & quarries, concrete mixing stations
Applicable Materials & Operations
High-abrasive materials such as granite, basalt, iron ore, quartz stone. Primary and secondary crushing operations requiring long service life jaw crusher plate.
Frequently Asked Questions (FAQ)
Q1: What is a dual-solid solution strengthened jaw crusher plate?
It is a high-end wear-resistant plate that combines titanium carbide alloy with high manganese steel matrix through cast-inlay composite process and performs solid solution strengthening treatment respectively, achieving the optimal balance between wear resistance and toughness.
Q2: What are the two specific technologies of "dual-solid solution strengthening"?
1) Titanium Carbide Alloy Solid Solution Strengthening: Significantly improve wear resistance through multi-element dispersion strengthening. 2) High Manganese Steel Matrix Solid Solution Strengthening: Significantly enhance toughness and bonding strength through rare earth purification of molten steel and increasing Cr content.
Q3: What are the advantages compared with ordinary Mn18Cr2 jaw crusher plates?
Under similar working conditions, the service life of the dual solid solution strengthened jaw crusher plate is about 2.1 times that of ordinary Mn18Cr2, which significantly reduces replacement frequency and downtime for wear resistant jaw crusher spare parts.
Q4: Is the alloy layer of this plate prone to shedding?
No. Through the dual-solid solution strengthening process, the bonding strength between the titanium carbide alloy and the high manganese steel matrix is increased by about 6 times, effectively avoiding shedding, delamination and brittle fracture in this long service life jaw crusher plate.
Q5: What crushing conditions is it suitable for?
It is especially suitable for high-abrasion and high-impact conditions, such as mine primary and secondary crushing operations, and continuous high-load sand and gravel aggregate production lines requiring dual solid solution strengthened jaw crusher plate.
Q6: What materials can be crushed?
It is suitable for high-abrasive materials such as granite, basalt, iron ore, quartz stone, and can also be used for various medium and high hardness rocks with this titanium carbide alloy jaw crusher plate.
Q7: What is the difference compared with common TM52 products on the market?
Under the same working conditions, the wear resistance of the dual solid solution strengthened jaw crusher plate is about twice that of TM52 products, with better toughness and lower fracture risk.
Q8: Is the cost very high?
The product price is about 1.3 times that of the base material plate, but the service life is increased by more than 2 times, the unit crushing cost per ton is significantly reduced, and it is more economical overall for this wear resistant jaw crusher spare parts.
Q9: Is customization available for different models of jaw crushers?
Yes. Customized matching can be carried out according to jaw crusher model, tooth profile structure and material characteristics for dual solid solution strengthened jaw crusher plate.
Q10: Is this plate suitable for export and large-scale projects?
Very suitable. This long service life jaw crusher plate has been running stably for a long time in various high-intensity working conditions, with stable performance, suitable for mines, overseas projects and high-end customers.
As heavy industrial machinery, this equipment requires professional selection based on your specific material characteristics and operational requirements. We do not offer online purchasing—please contact us for technical consultation and customized quotation.
Tel/WhatsApp: +86 182 8866 4797 Email: ht6234nibin@gmail.com Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China
