Dual-Solid Solution Strengthened Jaw Crusher Plate
Ultra-Wear-Resistant Composite Plate | Double Service Life · Significant Cost Reduction
Product Introduction
The Dual-Solid Solution Strengthened Jaw Crusher Plate is a high-end wear-resistant accessory independently developed by Shandong Hengtai Intelligent Manufacturing based on long-term actual mining working conditions.
Adopting the original dual-solid solution strengthening technology, this product combines titanium carbide alloy with high manganese steel matrix through cast-inlay composite process, which greatly improves wear resistance while maintaining high toughness, and its overall technical level is in the international leading ranks.
This plate has been successfully applied in various high-intensity crushing conditions and has been unanimously recognized by customers at home and abroad.
Core Technical Advantages
Titanium Carbide Alloy Solid Solution Strengthening
Titanium carbide alloy is firmly combined with high manganese steel matrix via cast-inlay process
Added more than 30 alloy elements such as rare earth, niobium, molybdenum, vanadium, nickel and chromium
Form stable dispersion-strengthened solid solution phase after high-temperature sintering
Wear resistance is 2 times that of similar products (TM52) on the market
Independent core technology of Shandong Hengtai Intelligent Manufacturing
High Manganese Steel Matrix Solid Solution Strengthening
Introduce various rare earth elements during molten steel smelting to purify steel
Harmful elements such as S and P are only half of similar products
Increase Cr content by adding stainless steel materials
Combination strength between alloy and matrix increased by 6 times
Avoid alloy layer shedding and brittle fracture effectively
Overall service life of the plate is increased by more than 20% compared with ordinary products.
Performance Comparison & Economic Advantages
Service Life Comparison
- Cast-inlay Titanium Carbide Alloy Mn18Cr2 Plate → 2.1 times service life of ordinary Mn18Cr2
- Cast-inlay Titanium Carbide Alloy Mn22Cr2 Plate → 2.3 times service life of ordinary Mn22Cr2
Cost Advantages
- Product price is only 1.3 times of the base material
- Cost increased by about 30%, service life increased by more than 2 times
- Significantly reduce unit crushing cost per ton and improve whole-line operation efficiency
Application Scope
- Applicable Equipment: All types of jaw crushers (customization supported)
- Applicable Industries: Mining, sand and gravel aggregate production lines, stone plants & quarries, concrete mixing stations
- Applicable Materials: High-abrasive materials such as granite, basalt, iron ore, quartz stone
- Applicable Operations: Primary and secondary crushing operations
Frequently Asked Questions (FAQ)
Q1: What is a dual-solid solution strengthened jaw crusher plate?
It is a high-end wear-resistant plate that combines titanium carbide alloy with high manganese steel matrix through cast-inlay composite process and performs solid solution strengthening treatment respectively, achieving the optimal balance between wear resistance and toughness.
Q2: What are the two specific technologies of "dual-solid solution strengthening"?
1) Titanium Carbide Alloy Solid Solution Strengthening: Significantly improve wear resistance through multi-element dispersion strengthening.
2) High Manganese Steel Matrix Solid Solution Strengthening: Significantly enhance toughness and bonding strength through rare earth purification of molten steel and increasing Cr content.
Q3: What are the advantages compared with ordinary Mn18Cr2 jaw crusher plates?
Under similar working conditions, the service life of the dual-solid solution strengthened Mn18Cr2 plate is about 2.1 times that of ordinary Mn18Cr2, which significantly reduces replacement frequency and downtime.
Q4: Is the alloy layer of this plate prone to shedding?
No. Through the dual-solid solution strengthening process, the bonding strength between the titanium carbide alloy and the high manganese steel matrix is increased by about 6 times, effectively avoiding shedding, delamination and brittle fracture.
Q5: What crushing conditions is it suitable for?
It is especially suitable for high-abrasion and high-impact conditions, such as mine primary and secondary crushing operations, and continuous high-load sand and gravel aggregate production lines.
Q6: What materials can be crushed?
It is suitable for high-abrasive materials such as granite, basalt, iron ore, quartz stone, and can also be used for various medium and high hardness rocks.
Q7: What is the difference compared with common TM52 products on the market?
Under the same working conditions, the wear resistance of the dual-solid solution strengthened plate is about twice that of TM52 products, with better toughness and lower fracture risk.
Q8: Is the cost very high?
The product price is about 1.3 times that of the base material plate, but the service life is increased by more than 2 times, the unit crushing cost per ton is significantly reduced, and it is more economical overall.
Q9: Is customization available for different models of jaw crushers?
Yes. Customized matching can be carried out according to jaw crusher model, tooth profile structure and material characteristics.
Q10: Is this plate suitable for export and large-scale projects?
Very suitable. This product has been running stably for a long time in various high-intensity working conditions, with stable performance, suitable for mines, overseas projects and high-end customers.
Contact Us
For Detailed Parameters, Selection Suggestions or Quotation of Dual-Solid Solution Strengthened Jaw Crusher Plates
Phone: +86 182 8866 4797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, Linyi High-tech Zone, Linyi City, Shandong Province