Impact Sand Making Machine
Integrated Impact Crushing and Shaping Equipment | Core Equipment for High-Quality Manufactured Sand
Product Overview
The impact sand making machine is an integrated equipment developed by Shandong Hengtai Intelligent Manufacturing specially for manufactured sand production. It integrates impact crushing and aggregate shaping technology, and relies on the utility model patent of "Impact Sand Making Machine Easy for Replacement and Maintenance".
By means of high-speed rotating hammers impacting materials and cooperating with impact liners for secondary crushing, it realizes synchronous completion of "crushing + shaping". The equipment is suitable for various hard materials such as granite, river pebbles and basalt, with a maximum feed size of 600mm. The finished manufactured sand has a cubic shape, reasonable gradation and low mud content.
Widely used in construction, highway, railway, hydropower and other industries, it effectively solves the shortage of natural sand and becomes the core equipment for high-quality manufactured sand production.
Applicable Materials & Application Scenarios
Applicable Materials: Hard materials with compressive strength ≤ 320MPa, such as granite, river pebbles, basalt, quartz stone, limestone, gangue, construction waste, etc.
- Construction Sand Production
- Aggregate Shaping for Expressway Pavement
- Manufactured Sand Processing for Railway Construction
- Aggregate Preparation for Hydropower Projects
- Construction Waste Recycling Sand Making
- Special Sand Production for Mixing Stations
- Aggregate Processing for High-Grade Highway Subgrade
Core Performance Features
Integrated Crushing & Shaping, Excellent Particle Shape
Unique impact structure design. Materials undergo multiple impacts and collisions, resulting in cubic finished products without tensile cracks and with continuous and reasonable gradation. It meets the GB/T 14684-2022 manufactured sand standard and is suitable for high-end engineering requirements.
Large Feed Size & High Capacity, Leading Efficiency
Maximum feed size up to 600mm, enabling direct sand making without pre-treatment. Single machine capacity covers 100-2000t/h. Optimized crushing chamber design increases material passing rate by 25%, with production efficiency far exceeding traditional sand making machines.
Patented Structure, Convenient Maintenance
Equipped with the utility model patent of "Easy Replacement and Maintenance". Adopts multi-directional open frame and quick-disassembly structure. Replacement of wearing parts such as hammers and impact liners does not require complex tools, reducing downtime for maintenance by 40%.
Wear-Resistant & Durable, Cost Controllable
Hammers are made of high-chromium alloy, and impact liners are made of high-manganese steel, with outstanding wear resistance. Service life is extended by 30% compared with ordinary materials. Standardized production of core components with sufficient supply of spare parts reduces long-term operation costs.
Key Technical Specifications
| Model | Rotor Size (mm) | Feed Opening Size (mm) | Max Feed Size (mm) | Discharge Size (mm) | Capacity (t/h) | Motor Power (kw) | Equipment Weight (t) | Overall Dimension (L×W×H, mm) |
|---|---|---|---|---|---|---|---|---|
| 1308 | φ1300×800 | 800×900 | ≤600 | 0-5 (70%) | 100-130 | 132 | 16.8 | 3200×2000×2400 |
| 1510 | φ1500×1000 | 1000×1000 | ≤700 | 0-5 (70%) | 160-210 | 132×2 | 24.5 | 3600×2200×2600 |
| 1512 | φ1500×1200 | 1200×1000 | ≤750 | 0-5 (70%) | 220-320 | 160×2 | 30.2 | 3800×2400×2800 |
| 1615 | φ1600×1500 | 1500×1000 | ≤1200 | 0-5 (70%) | 400-500 | 200×2 | 41.8 | 4200×2700×3000 |
| 1620 | φ1600×2000 | 2000×1100 | ≤1200 | 0-5 (70%) | 500-700 | 220×2 | 50.5 | 4800×2900×3200 |
| 1818 | φ1800×1800 | 1800×1200 | ≤1200 | 0-5 (70%) | 600-800 | 250×2 | 67.3 | 5200×3100×3400 |
| 1820 | φ1800×2000 | 2000×1200 | ≤1200 | 0-5 (70%) | 800-1200 | 315×2 | 75.6 | 5500×3300×3600 |
| 2024 | φ2000×2400 | 2400×1400 | ≤1200 | 0-5 (70%) | 1200-2000 | 450×2 | 96.8 | 6200×3700×4000 |
Note: "70%" in discharge size refers to the proportion of finished products with particle size less than 5mm, meeting the first-class product standard of manufactured sand; Capacity is tested based on basalt (compressive strength 250MPa) sand making working conditions.
Core Differences from Ordinary Sand Making Machines
- Function Integration: Integrates crushing and shaping into one, with cubic finished products, no need for additional shaping machine; Ordinary sand making machines can only achieve crushing, with needle-shaped particle shape requiring secondary shaping.
- Maintenance Efficiency: Adopts patented easy-maintenance structure, quick replacement of wearing parts, reducing maintenance time by 40%; Ordinary sand making machines have complex disassembly process and high downtime cost.
- Feed Adaptability: Maximum feed size up to 1200mm, capable of directly processing large raw materials; Ordinary sand making machines have maximum feed size mostly ≤ 500mm, requiring pre-installed coarse crushing equipment.
- Capacity Coverage: Covers the full capacity range of 100-2000t/h, adapting to different needs from small sand and gravel plants to large-scale infrastructure projects; Ordinary sand making machines have capacity mostly concentrated in 50-800t/h.
Core Brand Advantages
- Patented Technology Empowerment: Possesses the utility model patent of "Impact Sand Making Machine Easy for Replacement and Maintenance", with leading core structure design and outstanding maintenance efficiency in the industry.
- Quality Standard Assurance: Adopts a strict quality management system to ensure that each equipment undergoes rigorous inspection and testing before leaving the factory. Each key component is precision-machined and selected with high standards to ensure long-term stable operation and excellent performance.
- Global Service Network: Overseas service stations cover core markets such as Southeast Asia, Africa and South America, providing one-stop services including equipment installation guidance, technical training and rapid spare parts supply.
- Customized Solutions: Can customize configurations such as crushing chamber structure and hammer material according to customer material characteristics, capacity requirements and finished product standards, providing full-process support from scheme design to commissioning and operation.
Frequently Asked Questions (FAQ)
Q1: What materials is the impact sand making machine suitable for?
The impact sand making machine is suitable for hard materials such as granite, river pebbles, basalt, quartz stone, limestone, etc., with compressive strength ≤ 320MPa, and is widely used in construction, highway, hydropower and other fields.
Q2: What is the capacity range of the impact sand making machine?
The capacity range of the impact sand making machine is 100-2000t/h, adapting to different needs from small sand and gravel plants to large-scale infrastructure projects.
Q3: Does the equipment support wet material crushing?
Yes, the impact sand making machine supports dry and wet dual-use crushing, adapting to the working environment of high humidity and rainy areas.
Q4: Is the impact sand making machine easy to maintain?
The equipment adopts a patented easy-maintenance structure, and the replacement of wearing parts (such as hammers and impact liners) is quick, which can reduce maintenance time by 40%.
Q5: What is the particle shape of the finished product of the impact sand making machine?
The finished product has a cubic shape, meets the manufactured sand standard, is suitable for high-end engineering requirements, and has low mud content and reasonable particle size gradation.
Cooperation & Consultation
Get More Information & Exclusive Solutions
The Impact Sand Making Machine of Shandong Hengtai Intelligent Manufacturing has become the preferred equipment for global manufactured sand production projects with its integrated shaping function, high capacity and patented maintenance advantages. If you need to customize equipment or obtain an accurate quotation, please feel free to contact us!
Contact Phone: +86 18288664797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, High-tech Zone, Linyi City, Shandong Province