Ultra-High Chrome Ceramic-Inserted Alloy Composite Hammer Head
Suitable for Impact Crushers / Vertical Shaft Impact Crushers
Product Introduction
The Ultra-High Chrome Ceramic-Inserted Alloy Composite Hammer Head is a new invention patent product independently developed by Shandong Hengtai Intelligent Manufacturing.
High-hardness ceramic alloy particles (such as ZTA ceramic) are cast on the impact working surface of the ultra-high chrome alloy composite hammer head. The hardness of the ceramic can reach above HRC70, and the wear resistance is more than doubled compared with traditional products under severe abrasive working conditions.
This hammer head is widely used in sand making and high-silicon stone crushing working conditions, especially suitable for high-wear materials such as river pebbles, granite and basalt.
Core Advantages
Super Wear Resistance
Hardness of inserted ceramic alloy particles ≥ HRA88
2–4 times wear resistance than ordinary high chrome alloy
5–6 times wear resistance than traditional high manganese steel hammer heads
Impact Resistant & Non-Friable
Ultra-high chrome alloy matrix with excellent toughness
Combined with proprietary heat treatment and quenching process
Effectively solves the brittleness problem of pure ceramic materials
High Efficiency & Cost-Effective
Optimized hammer edge structure boosts output by 10%–15%
Extended service life reduces downtime and replacement frequency
Comprehensive operating cost reduced by about 20%
Application Scope
- Applicable Equipment: Impact Crushers, Vertical Shaft Impact Crushers (Sand Making Machines)
- Applicable Industries: Mines, Sand & Gravel Plants, Cement Plants, Brick Factories
- Applicable Materials: Granite, river pebbles, basalt, cement clinker, quartz sand, gangue, construction waste recycling, metal ore crushing
Frequently Asked Questions (FAQ)
Q1: What is an ultra-high chrome ceramic-inserted alloy composite hammer head?
It is a composite wear-resistant hammer head formed by casting high-hardness ceramic alloy particles (such as ZTA ceramic) on the impact working surface of an ultra-high chrome alloy matrix, which has both super wear resistance and good impact resistance.
Q2: What are the obvious advantages compared with ordinary high chrome or high manganese steel hammer heads?
Its wear resistance is 2–4 times that of ordinary high chrome alloy hammer heads and 5–6 times that of traditional high manganese steel hammer heads. Under severe abrasive working conditions, the service life can be increased by more than double.
Q3: Is the ceramic material prone to fragmentation?
No. The ceramic is only embedded as a wear-resistant reinforcement on the working surface. The ultra-high chrome alloy matrix provides overall toughness, combined with proprietary heat treatment and quenching process, which can effectively withstand high-frequency impact and avoid brittleness and fracture.
Q4: What crushing equipment is this hammer head suitable for?
It is mainly suitable for impact crushers and vertical shaft impact sand making machines, especially for medium-fine crushing and sand making working conditions.
Q5: What materials is it suitable for crushing?
It is very suitable for high-silicon, high-hardness and high-abrasive materials such as granite, river pebbles, basalt, cement clinker, quartz sand, gangue, etc., and also applicable to construction waste and metal ore crushing working conditions.
Q6: What is the impact on the output and operating cost of the whole machine?
The optimized hammer edge structure can increase the equipment output by 10%–15%, while significantly extending the service life of the hammer head, reducing replacement and downtime, and the comprehensive operating cost can be reduced by about 20%.
Q7: Is customized production supported?
Yes. Customized solutions for size, ceramic type and structure can be provided according to the crusher model, material characteristics and working condition requirements.
Q8: What precautions should be taken in daily use?
It is recommended to regularly check the wear condition of the hammer head, prevent metal foreign bodies from entering the crushing chamber, and replace or adjust in time when local wear is severe to ensure crushing efficiency and equipment safety.
Q9: Is selection and technical support provided?
Yes. Shandong Hengtai Intelligent Manufacturing can provide professional selection suggestions and overall wear-resistant parts solutions according to your actual working conditions.
Contact Us
For Detailed Technical Data, Selection Suggestions or Customized Wear-resistant Parts Solutions
Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd.
Phone / WhatsApp: +86 182 8866 4797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, High-tech Zone, Linyi City, Shandong Province