GT Series Mobile Crushing Station

Portable Crushing & Screening Solutions for Mining, Aggregate & Construction Industries

50-400
Processing Capacity (t/h)
Tire/Crawler
Mobility Type
≤800mm
Max Feed Size
ISO 9001
Certified Quality

Product Overview & Core Advantages

The GT Series Mobile Crushing Station is a revolutionary portable crushing and screening solution developed by Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd. Designed for modern mining, aggregate production, and construction waste recycling operations, this series combines advanced crushing technology with exceptional mobility.

Available in both tire type (truck-mounted) and crawler type (tracked) configurations, the GT Series eliminates the limitations of traditional stationary crushing plants. It enables rapid site relocation, reduces infrastructure investment, and delivers consistent crushing performance across diverse operating environments.

Why Choose GT Series Mobile Crushing Station?

Feature GT Series Advantage Customer Benefit
Mobility Tire type: Highway transport ready; Crawler type: Self-propelled on rough terrain Rapid site deployment, no civil foundation required
Configuration Flexibility Modular design with jaw, impact, cone crusher options Customized solutions for different materials and capacities
Operating Economics Diesel-electric dual power, intelligent control system 30-50% lower operating costs vs. stationary plants
Environmental Compliance Dust suppression system, noise reduction design Meets strict environmental regulations
Service Support 1-year whole machine warranty, lifetime technical support Peace of mind operation with professional backing

Product Gallery

GT Series Mobile Crushing Station - Complete Unit View

Operation Video

Technical Specifications & Model Selection Guide

Tire Type Mobile Crushing Station

Model Crusher Type Max Feed Size (mm) Capacity (t/h) Power Configuration Weight (t) Transport Dimensions (mm) Application
GT-96 Jaw Crusher ≤500 50-120 Diesel 96kW / Electric 90kW 38 12500×2800×3500 Primary crushing, hard rock
GT-106 Jaw Crusher 80-180 Diesel 132kW / Electric 110kW 45 13500×3000×3800 Medium-scale mining operations
GT-1213 Impact Crusher 100-250 Diesel 165kW / Electric 132kW 42 14000×3100×3900 Secondary crushing, aggregates
GT-1315 Impact Crusher 150-350 Diesel 220kW / Electric 200kW 52 15000×3200×4000 High-capacity aggregate production
GT-HP300 Cone Crusher 100-300 Diesel 220kW / Electric 200kW 48 14500×3100×3950 Hard rock fine crushing

Crawler Type Mobile Crushing Station

Model Crusher Type Max Feed Size (mm) Capacity (t/h) Engine Power Weight (t) Climbing Ability Application
GT-C96 Jaw Crusher ≤500 50-120 Cummins 129kW 42 30° Rugged terrain primary crushing
GT-C106 Jaw Crusher ≤600 80-180 Cummins 186kW 52 30° Large-scale mining, quarries
GT-C1213 Impact Crusher ≤350 100-250 Cummins 186kW 48 30° Construction waste recycling
GT-C1315 Impact Crusher ≤500 150-400 Cummins 242kW 58 30° High-capacity mobile operations
GT-CHP500 Cone Crusher ≤300 150-400 Cummins 242kW 65 30° Hard rock mining, aggregates

💡 Selection Guide: Choose tire type for flat terrain with highway access and frequent site changes. Choose crawler type for rough terrain, steep slopes, or sites without road access. Contact our engineers for customized configuration recommendations based on your material characteristics, capacity requirements, and site conditions.

Industry Application Solutions

⛏️ Mining Industry: Open-Pit & Quarry Operations

Pain Point: Need to move crushing operations as mining face advances
GT Solution: Crawler type with self-propelled mobility, eliminates truck haulage
Result: Reduce material transport costs by 60-80%, improve operational flexibility
Recommended: GT-C106 or GT-CHP500 for hard rock mining

🏗️ Aggregate Production: Multi-Site Operations

Pain Point: Multiple small deposits requiring portable processing
GT Solution: Tire type with rapid highway transport between sites
Result: Single unit serves multiple quarries, maximize equipment utilization
Recommended: GT-1315 with screening unit for complete processing

♻️ Construction Waste Recycling: Urban Demolition

Pain Point: Processing demolition waste at city sites with strict environmental rules
GT Solution: Integrated dust suppression, noise reduction, compact footprint
Result: On-site recycling reduces landfill costs, produces reusable aggregates
Recommended: GT-1213 or GT-C1213 with magnetic separator

🛤️ Infrastructure Projects: Road, Railway & Dam Construction

Pain Point: Crushing aggregates in remote locations with limited infrastructure
GT Solution: Self-contained power system, minimal site preparation
Result: Rapid production start, independent of grid power supply
Recommended: GT-96 or GT-C96 for tunnel construction, road building

🏭 Industrial Minerals: Limestone, Gypsum, Coal

Pain Point: Processing soft to medium-hard materials with varying moisture
GT Solution: Customized feeder and crusher configurations
Result: Reliable operation even with sticky materials
Recommended: GT-HP300 for limestone, GT-106 for gypsum

Technical Deep Dive: How GT Series Achieves Superior Performance

7.1 Advanced Crushing Chamber Design

The GT Series incorporates optimized crushing chamber geometry based on discrete element method (DEM) analysis:

  • Deep crushing chamber: Increases material compression ratio, improves reduction ratio
  • Curved liner profiles: Reduces wear on critical zones, extends liner life by 20-30%
  • Optimized nip angle: Prevents material slippage, maximizes crushing efficiency

7.2 Intelligent Control System

  • PLC-based automation: Touch screen interface with automatic fault diagnosis
  • Feed rate optimization: Sensors adjust feeder speed to prevent crusher overload
  • Remote monitoring: Optional IoT module for real-time performance tracking
  • Dust suppression control: Automated misting system based on material moisture

7.3 Mobility Systems Engineering

  • Tire type chassis: Heavy-duty truck frame with air brake system, 25-ton axle load capacity
  • Crawler type undercarriage: Steel track shoes with rubber pads, ground pressure ≤0.15MPa
  • Stabilization system: Hydraulic support legs with automatic leveling (tire type)
  • Gradeability: Crawler type climbs 30° slopes, operates on 15° side slopes

7.4 Power System Options

  • Diesel engine: Cummins or Weichai engines, EPA/CARB compliant options
  • Electric drive: Direct grid connection for stationary operation, 30% lower energy costs
  • Dual power: Switch between diesel and electric based on site conditions
  • Generator set: Optional onboard generator for complete independence

Operational Performance Data

Performance Metrics (Verified Field Data)

50-400
Capacity Range (t/h)
4:1 - 8:1
Reduction Ratio
≤15%
Moisture Tolerance
2-4 hrs
Site Deployment Time

Reliability Metrics

>7,000
MTBF (Hours)
30-50%
Cost Saving vs. Stationary
≤75 dB
Noise Level @ 10m
15-20
Design Life (Years)

Quality Assurance & Certifications

Manufacturing Standards: ISO 9001:2015 Quality Management System Certified

Quality Control Process

  • Incoming Inspection: All steel plates, bearings, engines, and hydraulic components certified for composition and performance
  • Welding Control: AWS D1.1 certified welders, 100% ultrasonic testing on critical seams
  • Assembly Verification: Precision alignment of crusher components, hydraulic system pressure testing
  • Factory Acceptance Testing (FAT): 8-hour continuous run test at 110% rated capacity with full load
  • Pre-Shipment Inspection: Dimensional verification, paint thickness testing, documentation audit

Certifications

  • ISO 9001:2015 - Quality Management System

Note: Our products are certified under ISO 9001 quality management system. We focus on delivering reliable equipment through rigorous quality control processes.

🛡️ Warranty & Service Commitment

  • Whole Machine Warranty: 1 year from date of commissioning
  • Wearing Parts: Excluded from warranty if damaged by improper operation or human factors
  • During Warranty Period: Free repair service; if repair fails, replacement with new machine
  • Inquiry Methods: Online consultation, on-site inspection, factory visit
  • Lifetime Technical Support: Available for all customers

Installation, Commissioning & After-Sales Service

Standard Supply Scope

  • GT Series mobile crushing station (complete assembly with crusher, feeder, conveyors)
  • Diesel engine or electric motor (as per configuration)
  • Intelligent control system with touch screen
  • First set of wear parts (jaw plates/blow bars/concaves)
  • Tool kit for maintenance
  • Operation & maintenance manual (English/Chinese/Spanish/Turkish)
  • 12-month warranty on mechanical and electrical components

Optional Add-Ons

  • Magnetic separator for steel removal (construction waste recycling)
  • Dust suppression system with water tank and pump
  • Additional screening unit for closed-circuit operation
  • Extended warranty packages (2-3 years)
  • Spare parts kit for 2-year operation
  • Training program for operators and maintenance staff

Global Service Network

  • Installation Supervision: Hengtai technicians available for commissioning worldwide
  • Training: Operator and maintenance training at your site or our factory
  • Technical Support: 24/7 hotline and video diagnostic assistance
  • Parts Supply: Global logistics network for rapid spare parts delivery

Customer Distribution

Our customers and distributors are located in: South America, Middle East, Southeast Asia, South Asia, Africa

Frequently Asked Questions (FAQ)

Q1: What is the difference between tire type and crawler type mobile crushing station?
Tire type mobile crushing station uses truck-mounted chassis, suitable for flat terrain and highway transportation between sites. Crawler type uses tracked undercarriage, capable of climbing 30° slopes and operating in rough terrain without external towing. Tire type offers lower investment cost, while crawler type provides superior mobility in challenging environments.
Q2: Can GT Series mobile crushing station handle hard rock materials like granite and basalt?
Yes. GT Series can be configured with jaw crushers for primary crushing of hard rock (compressive strength up to 320MPa), cone crushers for secondary/tertiary crushing of high-hardness materials, and impact crushers for medium-hardness rocks. Our engineers will recommend the optimal crushing configuration based on your material hardness and product specifications.
Q3: How long does it take to deploy and commission a GT Series mobile crushing station?
Tire type units can be deployed within 2-4 hours after arriving at site, as they only require leveling and connection to external power source. Crawler type units are self-propelled and can start operation immediately after positioning. Full commissioning including testing typically takes 1-2 days depending on site preparation.
Q4: What is the expected service life of GT Series mobile crushing station?
Typical service life varies by application:
• Structural frame and chassis: 15-20 years with proper maintenance
• Crusher wear parts (jaw plates, blow bars, concaves): 3-6 months for hard granite/quartzite, 6-12 months for medium-hard limestone
• Conveyor belts: 2-4 years depending on material abrasiveness
We provide comprehensive spare parts support and maintenance training to maximize equipment life.
Q5: Does GT Series mobile crushing station require foundation construction?
No permanent foundation required. Tire type units use hydraulic support legs for stabilization on compacted ground or crushed stone pad. Crawler type units operate directly on their tracks. Only requirements are: 1) Level ground with bearing capacity ≥150kPa, 2) Sufficient space for operation and material stacking, 3) Access for feeding and product removal.
Q6: Can GT Series mobile crushing station operate in extreme weather conditions?
Standard GT Series units operate in temperatures from -20°C to +40°C. For extreme environments, we offer specialized packages:
• Cold climate package: Heated components, low-temperature fluids, insulated engine compartment
• Tropical package: Enhanced dust sealing, corrosion protection, high-capacity cooling
• High-altitude kit: Turbocharged engines for operations above 3000m elevation

Related Products & Complete Solutions

Complete Crushing & Screening Production Line Configuration

Equipment Type Model Series Function Integration with GT Series
Stationary Jaw Crusher PE/PEX Series Primary crushing (fixed plants) GT mobile units complement stationary plants for flexible capacity expansion
Impact Crusher PF Series Secondary crushing GT-1213/1315 mobile impactors use same crushing technology
Cone Crusher PYB/PYZ/PYD Series Hard rock fine crushing GT-HP300/500 mobile cones for portable hard rock processing
Vibrating Screen YK Series Material classification Integrated screening unit option for closed-circuit mobile plants
Sand Washing System XSD Series Finished product treatment Mobile washing units available for complete aggregate processing
Belt Conveyor TD75/DTII Series Material transport GT Series includes onboard conveyors; can link to fixed conveyors

Request Technical Specifications & Quotation

Get Professional Consultation

Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd.

As heavy industrial machinery, GT Series mobile crushing stations require professional selection based on your specific material characteristics, capacity requirements, and site conditions. We do not offer online purchasing—please contact us for technical consultation and customized quotation.

Tel/WhatsApp: +86 182 8866 4797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China

Service Commitment: Equipment Selection | Customized Solutions | Installation Guidance | Lifetime Technical Support
Warranty: 1 Year Whole Machine Warranty | Lifetime Parts Supply

Welcome to inquire or visit our factory for equipment demonstration. We provide on-site inspection and factory visit arrangements.