Heavy Duty Hammer Crusher (High-Impact Type)
High-Impact Crushing for Ultra-Hard Materials | Efficiently Produce Uniform Finished Products
Product Overview
The Heavy Duty Hammer Crusher (High-Impact Type) is an upgraded crushing equipment independently developed by Shandong Hengtai Intelligent Manufacturing for ultra-hard and highly wear-resistant materials. Adopting enhanced impact crushing technology and a rotor disc design made of 16Mn material with a manganese steel protective sleeve, it achieves crushing through the violent collision between high-speed rotating hammers and materials.
Breaking through the limitations of traditional heavy hammer crushers, the equipment is suitable for both dry and wet crushing scenarios, and can efficiently process medium-hard to ultra-hard materials. It is widely used in mining, cement, coal, metallurgy, building materials and other industries. Compared with ordinary heavy hammer crushers, its wear resistance and crushing efficiency are significantly improved, making it the preferred equipment for large-scale and high-intensity crushing projects.
Applicable Materials
- Medium-hard to ultra-hard materials, including limestone, bluestone, gangue, basalt, granite, shale, gypsum, slag, etc., suitable for both dry and wet material forms.
Application Scenarios
- Mine Ultra-Hard Ore Crushing: Efficiently crush high-hardness ores such as basalt and granite without secondary processing
- Cement Industry Raw Material High-Impact Crushing: Adapt to the high-strength crushing needs of cement raw meal and clinker
- Coal Industry Dry & Wet Coal Crushing: Handle both dry coal blocks and wet coal slime without clogging
- Metallurgical Industry Furnace Charge Processing: Ensure uniform particle size of furnace charge to improve smelting efficiency
- Building Materials Industry High-Strength Aggregate Production: Produce high-quality aggregates meeting highway and railway construction standards
- Highway & Railway Subgrade Stone Crushing: Provide qualified stone materials for large-scale infrastructure projects
Core Performance Features
High-Impact Crushing, Outstanding Efficiency
Optimized hammer rotation speed and impact angle, the impact kinetic energy is increased by 30% compared with ordinary heavy hammer crushers. It can crush large ultra-hard materials at one time without secondary processing, and the crushing efficiency is significantly better than similar equipment.
Rotor Protection, Wear-Resistant & Durable
The rotor disc is made of high-strength 16Mn material with embedded manganese steel protective sleeve, which greatly reduces wear. The 360° rotating design of the hammer head avoids fracture, combined with special wear-resistant alloy material, the service life is extended by more than 50%.
Dry & Wet Dual-Use, Wide Application
It supports the crushing of both dry and wet materials without additional drying treatment, suitable for operation in rainy and high-humidity areas, and has more flexible application scenarios than the PCZ series.
Adjustable Discharge, Excellent Particle Shape
The discharge port can be flexibly adjusted, and the finished product has uniform particle size (0-100mm) and beautiful particle shape, meeting the strict requirements of building materials, highway and other industries for aggregates. The structure is simple, the accessories are not easy to wear, and the maintenance is convenient.
Key Technical Specifications
| Model | Performance | Stroke (mm) | Max Feed Size (mm) | Discharge Size (mm) | Capacity (t/h) | Motor Power (kw) | Equipment Weight (t) | Overall Dimension (L×W×H, mm) |
|---|---|---|---|---|---|---|---|---|
| 1308 (High-Impact) | Primary Crushing | 22 | 180 | 19-50 | 100-130 | 132 | 18.6 | 3000×2100×2500 |
| 1510 (High-Impact) | Primary Crushing | 30 | 235 | 25-65 | 160-210 | 132×2 | 25.8 | 3400×2300×2700 |
| 1512 (High-Impact) | Primary Crushing | 30 | 215 | 22-50 | 220-320 | 160×2 | 31.2 | 3600×2500×2900 |
| 1615 (High-Impact) | Primary Crushing | 34 | 300 | 31-65 | 400-500 | 200×2 | 42.5 | 4000×2800×3200 |
| 1620 (High-Impact) | Primary Crushing | 34 | 260 | 25-65 | 500-700 | 220×2 | 51.8 | 4500×3000×3400 |
| 1818 (High-Impact) | Primary Crushing | 34 | 240 | 19-50 | 600-800 | 250×2 | 68.6 | 4800×3200×3600 |
| 1820 (High-Impact) | Primary Crushing | 34 | 240 | 19-50 | 800-1200 | 315×2 | 76.3 | 5200×3400×3800 |
| 2024 (High-Impact) | Primary Crushing | 34 | 240 | 19-50 | 1200-2000 | 450×2 | 98.5 | 6000×3800×4200 |
Note: Due to the enhanced rotor protection and impact structure, the weight is 8%-12% higher than that of conventional heavy hammer crushers of the same specification; the capacity is tested under the crushing condition of ultra-hard materials (compressive strength 150-200MPa).
Core Differences from PCZ Series Heavy Hammer Crushers
| Comparison Item | Heavy Duty Hammer Crusher (High-Impact Type) | PCZ Series Heavy Hammer Crusher |
|---|---|---|
| Crushing Strength | Focus on "high-impact" design, impact kinetic energy increased by 30%, suitable for ultra-hard materials (compressive strength ≤200MPa), no need for secondary processing | Focus on "large capacity", suitable for medium-hard materials (compressive strength ≤150MPa) for large-scale crushing |
| Rotor Protection Design | 16Mn rotor disc + manganese steel protective sleeve, with utility model patent, excellent wear resistance, long service life | Conventional rotor design, suitable for standard working conditions, relatively poor wear resistance |
| Application Scenarios | Dry & wet dual-use, no additional drying equipment required, suitable for rainy and high-humidity areas, wide application range | Mainly used for dry material crushing, single application scenario, unable to handle wet materials |
| Parameter Coverage & Capacity | New ultra-large models (e.g., 2024), maximum capacity up to 2000t/h, suitable for super-large crushing projects | No ultra-large models available, limited maximum capacity, unable to meet the needs of super-large crushing projects |
Core Brand Advantages
- Upgraded High-Impact Technology: Exclusive high-impact crushing structure breaks through the bottleneck of ultra-hard material crushing, leading in both efficiency and wear resistance.
- Innovative Rotor Protection: 16Mn material + manganese steel protective sleeve design, supported by utility model patent technology, greatly reducing maintenance costs.
- Wider Scenario Adaptability: Dry and wet dual-use design eliminates the need for additional supporting drying equipment, adapting to different climates and working conditions worldwide.
- Global Service Guarantee: ISO 9001 certified, overseas service stations provide technical support and fast spare parts supply, covering core mineral resource countries.
Frequently Asked Questions (FAQ)
Q1: What special working conditions is the Heavy Duty Hammer Crusher (High-Impact Type) suitable for?
The Heavy Duty Hammer Crusher (High-Impact Type) is designed for high-intensity, long-time operation in mining and construction working conditions, and is particularly suitable for ultra-hard material crushing. Its stable structure enables it to operate steadily in harsh working environments and adapt to various operation requirements.
Q2: How does the iron passing protection function of the equipment work?
The equipment is equipped with an iron passing protection function. When iron blocks or impurities appear in the materials, the system will automatically activate the protection mechanism to avoid equipment damage caused by material jamming and ensure long-term stable operation.
Q3: How to realize the automatic cavity cleaning function of the equipment?
The automatic cavity cleaning function of the equipment is controlled by the hydraulic system. When there is too much accumulated material in the crushing chamber, the cavity cleaning process is automatically triggered. This function can effectively reduce downtime and improve production efficiency.
Q4: Does the operation of the Heavy Duty Hammer Crusher (High-Impact Type) require professional personnel?
The operation of this equipment is simple, and daily maintenance does not require professional and technical personnel. The standardized replacement of wearing parts and the hydraulic adjustment system make the maintenance of the equipment more efficient and convenient.
Q5: Does the equipment support customized configuration?
Yes, the equipment supports customized configuration according to customer needs to ensure maximum satisfaction of different material characteristics and production line requirements.
Cooperation & Consultation
Get Customized Equipment & Accurate Quotations
Shandong Hengtai Intelligent Manufacturing's Heavy Duty Hammer Crusher (High-Impact Type) serves multiple high-intensity crushing projects worldwide with its ultra-hard material crushing advantages and wide scenario adaptability. If you need customized equipment or accurate quotations, please feel free to contact us!
Contact Phone: +86 18288664797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, High-tech Zone, Linyi City, Shandong Province