LF Series Thin Oil Lubrication Horizontal Vibrating Screen

Patented Lubrication Technology Extends Service Life by 30% | High-Efficiency Mining Screening Equipment

960
Vibration Frequency (RPM)
≤85dB
Noise Level
80-500
Capacity (t/h)
+30%
Life Extension

Product Overview & Core Advantages

The LF Series Thin Oil Lubrication Horizontal Vibrating Screen is a patented-grade screening equipment independently developed by Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd. Relying on the utility model patent technology of "thin oil lubrication vibrating screen," it has become the core high-efficiency classification equipment for mining, building materials, infrastructure and other industries.

Why Choose Thin Oil Lubrication?

Traditional vibrating screens use grease lubrication, requiring frequent shutdowns for maintenance. The LF Series uses thin oil as the lubricating medium, achieving continuous lubrication of key components through a circulating lubrication system, delivering three major customer benefits:

  • Maintenance Costs Reduced by 50% — Significantly reduced wear on screen panels and exciters
  • Equipment Life Extended by Over 30% — Compared with ordinary vibrating screens
  • More Stable Operation — Noise ≤85dB, temperature rise controlled within 25℃

Applicable Operations: Coarse, medium and fine material classification, as well as dewatering and medium removal operations. The preferred customized screening equipment for quality control in large-scale production lines.

Why Choose LF Series Over Conventional Screens?

Comparison Item LF Series Conventional Dewatering Screen
Lubrication System Patented thin oil circulation Grease lubrication
Maintenance Cycle Extended 3-5 times Frequent shutdowns required
Equipment Life Extended by 30%+ Standard lifespan
Noise Level ≤85dB (78-83dB actual) Typically 90-95dB
Operating Temperature Rise ≤25℃ Higher temperature rise

Applicable Materials

The LF Series can process lump and granular materials with particle size ≤100mm, including:

Material Type Typical Application
Iron Ore Raw ore classification at mineral processing plants
Limestone Raw material screening for cement plants
Granite Construction aggregate production
Coal Dewatering and medium removal at coal washing plants
Sinter Flux screening in metallurgical industry
Quartz Sand Glass raw material purification
Construction Waste Aggregate Recycled aggregate classification

Product Gallery

LF Series Thin Oil Lubrication Vibrating Screen - Complete Unit View
LF Series Vibrating Screen - Operation View
LF Series Vibrating Screen - Detail View
LF Series Vibrating Screen - Site Application

Operation Video

Industry Application Solutions

Industry Sector Specific Application Equipment Value
Mining & Mineral Processing Iron ore, non-ferrous metal ore classification High-load continuous operation, failure rate below 3%
Metallurgical Industry Sinter, flux screening Precise classification, improved smelting efficiency
Coal Washing Dewatering, medium removal, classification Reduced coal slurry moisture, improved coal quality
Building Materials Aggregate Granite, limestone screening Uniform finished product size, meeting high standards
Sand & Gravel Quarries River pebble, manufactured sand classification Large processing capacity, adaptable to wet materials
Infrastructure Projects Highway and railway material processing Stable output, ensuring project schedules

Core Technical Advantages

Patented Thin Oil Lubrication System — Doubled Service Life

China's first thin oil circulation lubrication system, composed of bearing chamber, oil storage chamber, and circulating oil circuit. Automatically adjusts oil volume and maintains oil cleanliness. Key component wear reduced by 50%, LF Series vibrating screen equipment life extended by over 30% compared with ordinary vibrating screens.

Horizontal Elliptical Motion — Screening Efficiency Improved by 20%

The screen body performs high-speed elliptical motion, with fast material stratification and high screening efficiency. Compared with ordinary vibrating screens, Hengtai LF Series equipment improves screening efficiency by 20%, with uniform finished product particle size and high classification accuracy.

Low Noise & Temperature Rise — Continuous Stable Operation

Thin oil lubrication effectively reduces component friction, with operating noise ≤85dB and equipment temperature rise controlled within 25℃. Suitable for long-term high-intensity continuous operation, with failure rate below 3% for customized LF Series vibrating screens.

Flexible Installation — Saves Site Space

Supports horizontal and low-inclination installation, which can reduce the height of subsequent conveying equipment and save site space. Multi-layer and multi-specification configurations available to adapt to different production capacities and classification requirements.

Technical Specifications & Selection Guide

Model Layers Feed Size (mm) Discharge Size (mm) Capacity (t/h) Motor Power (kW) Weight (t) Dimensions (mm) Recommended Scenario
LF1842-2 2 <100 3-80 80-160 18.5×2 12.8 4200×2000×2200 Small-medium mines, sand and gravel plants
LF1842-3 3 <100 3-80 80-160 22×2 15.3 4200×2000×2500 Production lines requiring multi-stage classification
LF1860-2 2 <100 3-80 160-260 22×2 18.6 6000×2200×2400 Medium-sized mineral processing plants
LF1860-3 3 <100 3-80 160-260 30×2 21.5 6000×2200×2700 Large-scale aggregate production lines
LF2460-2 2 <100 3-80 260-360 30×2 25.8 6000×2600×2600 Large mines, metallurgical enterprises
LF2460-3 3 <100 3-80 260-360 37×2 29.6 6000×2600×2900 Extra-large production lines
LF3060-2 2 <100 3-80 360-500 37×2 32.4 6000×3200×2800 Super-large mines, ports
LF3060-3 3 <100 3-80 360-500 45×2 36.8 6000×3200×3100 Maximum processing capacity requirements

💡 Selection Recommendations:
Small Production Lines (<150 t/h): LF1842 Series, low investment, small footprint
Medium-sized Mines (150-300 t/h): LF1860 Series, optimal cost-performance ratio
Large Projects (>300 t/h): LF2460/LF3060 Series, large processing capacity, strong stability

*The above are general product parameters for the Chinese market. Drawings or technical parameters can be provided for customized equipment.

Working Principle

The LF Series Thin Oil Lubrication Horizontal Vibrating Screen is designed based on elliptical motion mechanics principles. The exciter drives the screen body to perform horizontal elliptical motion, achieving rapid material stratification on the screen surface:

  • Rapid Stratification — Elliptical motion causes large particles to quickly rise, while fine particles sink to contact the screen surface
  • Efficient Screening — Horizontal component promotes material forward movement, vertical component accelerates screening
  • Precise Classification — Multi-layer screen meshes achieve single feeding, multi-stage discharge

The thin oil lubrication system simultaneously supplies oil to exciter bearings, forming an oil film protection, significantly reducing friction coefficient, and achieving continuous stable operation.

Successful Cases

🏆 Hebei Iron Ore Processing Plant

Application Scenario: Iron ore classification, raw ore size 0-100mm
Equipment Configuration: 3 units LF2460-2
Operation Results: Processing capacity 300 t/h, screening efficiency 92%, equipment operated continuously for 18 months without failure
Customer Benefits: Maintenance costs reduced by 45%, annual shutdown loss savings of approximately CNY 800,000

🏆 Shandong Building Materials Group Aggregate Production Line

Application Scenario: Granite aggregate classification, producing four specifications: 0-5mm, 5-10mm, 10-20mm, 20-31.5mm
Equipment Configuration: 2 units LF3060-3
Operation Results: Processing capacity 450 t/h, uniform finished product size, needle-flake content below 5%
Customer Benefits: Aggregate selling price increased by 12%, annual revenue increase of approximately CNY 3,000,000

🏆 Inner Mongolia Coal Washing Plant

Application Scenario: Clean coal dewatering and medium removal
Equipment Configuration: 4 units LF1860-2
Operation Results: Clean coal moisture reduced from 14% to 9%, medium consumption reduced by 30%
Customer Benefits: Annual medium cost savings of approximately CNY 500,000, clean coal recovery rate improved by 3%

Quality Assurance & Certifications

Manufacturing Standards: ISO 9001:2015 Quality Management System Certified

Quality Control Process

  • Incoming Inspection: All steel plates, bearings, motors, and vibration components certified for composition and performance
  • Welding Control: AWS D1.1 certified welders, 100% ultrasonic testing on critical seams
  • Assembly Verification: Dynamic balancing of vibration components, bearing alignment precision check
  • Factory Acceptance Testing (FAT): 4-hour continuous run test at 110% rated capacity with actual material simulation
  • Pre-Shipment Inspection: Dimensional verification, vibration amplitude testing, documentation audit

Certifications

  • ISO 9001:2015 - Quality Management System
  • Utility Model Patent - Thin oil lubrication vibrating screen technology

Note: Our products are certified under ISO 9001 quality management system and protected by utility model patent. We focus on delivering reliable equipment through rigorous quality control processes.

🛡️ Warranty & Service Commitment

  • Whole Machine Warranty: 1 year from date of commissioning
  • Wearing Parts: Excluded from warranty if damaged by improper operation or human factors
  • During Warranty Period: Free repair service; if repair fails, replacement with new machine
  • Inquiry Methods: Online consultation, on-site inspection, factory visit
  • Lifetime Technical Support: Available for all customers

Installation, Commissioning & After-Sales Service

Standard Supply Scope

  • LF Series thin oil lubrication horizontal vibrating screen (complete assembly)
  • Thin oil lubrication system with oil pump, filter, and cooling unit
  • Vibration motor(s) or exciter drive (as per configuration)
  • Screen surface panels (first set)
  • Support springs and foundation bolts
  • Feed box and discharge chutes
  • Operation & maintenance manual (English/Chinese/Spanish/Turkish)
  • 12-month warranty on mechanical and electrical components

Optional Add-Ons

  • Additional screen panel sets (different materials or apertures)
  • Automatic lubrication system with oil level monitoring
  • Dust enclosure with inspection doors
  • Spare parts kit (bearings, springs, seals for 2-year operation)

Global Service Network

  • Installation Supervision: Hengtai technicians available for commissioning worldwide
  • Training: Operator and maintenance training at your site or our factory
  • Technical Support: 24/7 hotline and video diagnostic assistance
  • Parts Supply: Global logistics network for rapid spare parts delivery

Customer Distribution

Our customers and distributors are located in: South America, Middle East, Southeast Asia, South Asia, Africa

Frequently Asked Questions (FAQ)

Q1: What is the difference between thin oil lubrication and grease lubrication?
Thin oil lubrication uses engine oil circulation, with automatic filtration and cleaning, low friction coefficient, and good heat dissipation, suitable for continuous high-intensity operations. Grease lubrication requires manual periodic refilling, prone to loss at high temperatures, suitable for low-speed and low-load equipment. LF Series thin oil lubrication vibrating screens extend maintenance cycles by 3-5 times.
Q2: Is the LF Series suitable for processing wet materials?
Yes. The horizontal installation design is less prone to blinding, and the thin oil lubrication system has good sealing, capable of processing materials with moisture content up to 15%. For materials with higher moisture content, it is recommended to use with TS Series dewatering screens.
Q3: Is the equipment noise really below 85dB?
Yes. Actual measurement data shows that the LF Series operates at 78-83dB under full load, below the national occupational health standard (85dB). Suitable for plants near residential areas or noise-sensitive projects.
Q4: How to ensure long-term stable operation of the equipment?
We recommend: ① Use specified grade industrial gear oil; ② Check oil level and quality every 500 hours; ③ Replace lubricating oil every 2,000 hours; ④ Regularly check screen mesh tension. Hengtai provides remote diagnostic services, capable of real-time monitoring of equipment operating status.
Q5: Do you support overseas projects and customization?
Yes. Hengtai products are exported to over 50 countries in Southeast Asia, Middle East, Africa, and South America. Customization available according to voltage standards (380V/440V/480V), explosion-proof requirements, extreme climates (severe cold/high temperature/high humidity), etc.

Related Screening Equipment

Complete your crushing and screening system by exploring our full product line:

Equipment Name Functional Positioning Coordination with LF Series
TS Series Dewatering Screen Wet material dewatering and desliming Dewatering after LF classification to improve finished product quality
Jaw Crusher Coarse crushing, processing large raw ore LF pre-stage coarse crushing, feed ≤100mm
Cone Crusher Medium and fine crushing, aggregate production LF post-stage classification, controlling finished product size
Impact Crusher Medium crushing, suitable for soft rock Forms mobile crushing and screening station with LF
Mobile Crushing Plant Tire-type/crawler-type mobile operations LF can be integrated into mobile stations for flexible relocation
Linear Vibrating Screen Light-duty screening, small processing capacity LF upgrade replacement, larger processing capacity and more stable

Why Choose Hengtai LF Series?

  • Technology Leadership: China's first thin oil lubrication vibrating screen, certified with utility model patent, leading technical strength in the mining screening equipment industry.
  • High Efficiency & Stability: Elliptical motion for efficient classification, thin oil lubrication ensures long-term operation, adapting to the continuous operation needs of large-scale production lines.
  • Quality Certification Assurance: Certified by ISO9001, core components made of wear-resistant materials, patented lubrication system design for reliable operation.
  • Global Service Support: Overseas service stations cover core markets, providing installation guidance, technical training and fast spare parts supply.

Get Your Custom Screening Solution

Contact Shandong Hengtai — Your Trusted Screening Equipment Manufacturer

Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd.

As heavy industrial machinery, LF Series thin oil lubrication vibrating screens require professional selection based on your specific material characteristics, processing capacity, and site conditions. We do not offer online purchasing—please contact us for technical consultation and customized quotation.

Tel/WhatsApp: +86 182 8866 4797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China

Service Commitment: Equipment Selection | Customized Solutions | Installation Guidance | Lifetime Technical Support
Warranty: 1 Year Whole Machine Warranty | Lifetime Parts Supply

Welcome to inquire or visit our factory for equipment demonstration. We provide on-site inspection and factory visit arrangements.