The TS Series Dewatering Vibrating Screen is a professional screening equipment independently developed by Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd., specifically designed for dewatering, medium removal and desliming of slurry materials.
This equipment adopts an innovative high-frequency vibration design (960 RPM), with the screen box running in an approximately linear trajectory to achieve rapid solid-liquid separation, achieving a dewatering rate of over 90%. It is widely used in tailings treatment, coal washing, water-washed quartz sand, slurry dewatering and other process stages.
The equipment offers two drive modes: vibration motor direct drive and ordinary motor with exciter drive. Screen surface materials can be selected from stainless steel, polyurethane or nylon to adapt to different material characteristics. With high dewatering efficiency and low energy consumption, this equipment is the key to improving material purity and subsequent processing efficiency.
Why Choose TS Series Dewatering Screen?
Comparison Item
TS Series
Conventional Dewatering Screen
Vibration Frequency
960 RPM (optimized design)
700-850 RPM
Dewatering Efficiency
≥90%
70-85%
Energy Consumption Level
Low (energy-saving optimized design)
Standard
Screen Panel Service Life
Long (polyurethane option)
Standard
Material Purity
High (efficient medium removal)
Medium
Product Gallery
Operation Video
Technical Specifications & Model Selection Guide
Model
Screen Area (m²)
Power (kW)
Processing Capacity (t/h)
Vibration Frequency (RPM)
Feed Concentration (%)
TS-0918
1.62
0.75×2
10-20
960
30-50
TS-0924
2.16
1.1×2
15-30
960
30-50
TS-1230
3.6
2.2×2
30-50
960
30-50
TS-1530
4.5
3.0×2
50-80
960
30-50
TS-1836
6.48
3.7×2
80-120
960
30-50
TS-1845
8.1
5.5×2
100-150
960
30-50
💡 Selection Guide: Model numbers indicate screen width and length (e.g., TS-1845 = 1800mm width, 4500mm length). Choose drive mode based on capacity: vibration motor for small-medium operations (below 50 t/h), motor with exciter for heavy-duty mining (above 80 t/h). Custom non-standard specifications available. Contact our engineers for tailings dewatering screen customization solutions.
Industry Application Solutions
⛏️ Mining & Mineral Processing: Tailings Dewatering
Pain Point: High-moisture tailings create disposal challenges and environmental risks TS Solution: High-frequency vibration achieves 90%+ solids capture, reducing tailings volume Result: Dry stackable tailings, reduced dam construction costs, water recycling Recommended: TS-1845 with polyurethane panels for abrasive tailings
⚫ Coal Washing: Fine Coal Recovery & Slurry Dewatering
Pain Point: Coal slurry contains valuable fines that are lost in conventional dewatering TS Solution: Optimized screen aperture and vibration for fine coal capture Result: 88% dewatering efficiency, increased fine coal recovery by 12% Recommended: TS-1530 with stainless steel panels for coal applications
Pain Point: High moisture content in washed sand increases transportation costs TS Solution: Efficient water removal to produce saleable dry sand Result: Sand moisture below 15%, ready for immediate shipment or use Recommended: TS-1230 or TS-1530 for sand washing plants
Pain Point: Industrial sludge requires volume reduction before disposal TS Solution: Solid-liquid separation for various sludge types Result: Reduced sludge volume by 70-80%, lower disposal costs Recommended: TS-0924 with nylon panels for light-duty sludge
🚧 Construction: Mobile Crushing Station Integration
Pain Point: Need on-site dewatering for washing operations at quarries TS Solution: Compact models designed for mobile crushing stations Result: On-site tailings and sand dewatering, eliminating haulage Recommended: TS-0918 or TS-0924 for tire-type and crawler-type mobile stations
Technical Deep Dive: How TS Series Achieves Superior Dewatering Performance
7.1 High-Frequency Vibration Technology (960 RPM)
The TS Series operates at an optimized 960 RPM vibration frequency, significantly higher than conventional dewatering screens (700-850 RPM). This high-frequency oscillation delivers:
Rapid solid-liquid separation: High-frequency vibration accelerates water migration through the screen surface
Anti-blinding effect: Continuous vibration prevents particles from clogging screen apertures
Uniform material distribution: Linear trajectory ensures even bed thickness across entire screen width
Optimized G-force: Carefully calculated vibration intensity maximizes dewatering without material degradation
7.2 Dual Drive Configuration Options
Vibration motor direct drive: Compact design with vibration motors mounted directly on screen box. Simple structure, easy maintenance, ideal for standard applications with processing capacity below 50 t/h.
Motor with exciter drive: Heavy-duty design using ordinary motors driving external exciters via cardan shaft. Provides adjustable vibration force, longer service life, and higher reliability for large-capacity mining operations above 80 t/h.
7.3 Screen Surface Material Selection Guide
Material
Best For
Service Life
Key Characteristics
Polyurethane
Abrasive slurries, mining tailings
3-5× longer than steel
Elastic, anti-blinding, low noise, cut-resistant
Stainless Steel
Corrosive materials, food-grade
Standard
Corrosion-resistant, high open area, precise apertures
Nylon
Light-duty slurry, economical option
Medium
Cost-effective, chemical resistant, easy replacement
7.4 Structural Design Features
Screen box: High-strength steel construction with reinforced side plates to withstand continuous vibration
Support system: Heavy-duty coil springs or rubber springs isolate vibration from foundation
Deck angle: Optimized inclination (typically 2-5°) balances dewatering efficiency with material transport
Feed box: Designed for uniform material distribution across full screen width
Discharge chutes: Segregated dewatered solids and water outlets for efficient collection
Operational Performance Data
Performance Metrics (Verified Field Data)
≥90%
Dewatering Efficiency
85-95%
Typical Efficiency Range
15-25%
Efficiency Improvement vs. Conventional
<15%
Final Moisture Content
Core Value for Your Operation
Reduce material moisture content, decrease transportation costs by 30-40%
Improve material purity, enhance downstream process efficiency
Low energy consumption design, reduce operating costs
Customizable configuration, match specific material characteristics
Robust structure, adapt to harsh mining environments
Easy maintenance, minimize downtime
Successful Cases
🏆 Xinjiang Gold Mine Tailings Dewatering Project
Application: Tailings dewatering for gold processing plant Equipment: 4 units TS-1845 high-frequency dewatering screens Results: 92% moisture reduction, 40% transportation cost savings Capacity: Combined throughput of 480 t/h Screen: Polyurethane panels for abrasive tailings
🏆 Shanxi Coal Washing Plant Upgrade
Application: Coal washing plant dewatering equipment retrofit Equipment: 6 units TS-1530 with polyurethane screen panels Results: 88% dewatering efficiency, screen panel life extended 3 times Improvement: Fine coal recovery rate increased by 12% ROI: Payback period less than 8 months
Quality Assurance & Certifications
Manufacturing Standards: ISO 9001:2015 Quality Management System Certified
Quality Control Process
Incoming Inspection: All steel plates, bearings, motors, and vibration components certified for composition and performance
Note: Our products are certified under ISO 9001 quality management system. We focus on delivering reliable equipment through rigorous quality control processes.
🛡️ Warranty & Service Commitment
Whole Machine Warranty: 1 year from date of commissioning
Wearing Parts: Excluded from warranty if damaged by improper operation or human factors
During Warranty Period: Free repair service; if repair fails, replacement with new machine
12-month warranty on mechanical and electrical components
Optional Add-Ons
Additional screen panel sets (different materials or apertures)
Support frame/stand for elevated installation
Spray water system for screen cleaning
Cover enclosure for dust control
Spare parts kit (bearings, springs, panels for 2-year operation)
Global Service Network
Installation Supervision: Hengtai technicians available for commissioning worldwide
Training: Operator and maintenance training at your site or our factory
Technical Support: 24/7 hotline and video diagnostic assistance
Parts Supply: Global logistics network for rapid spare parts delivery
Customer Distribution
Our customers and distributors are located in: South America, Middle East, Southeast Asia, South Asia, Africa
Frequently Asked Questions (FAQ)
Q1: What is the dewatering efficiency of TS Series Dewatering Vibrating Screen?
The TS Series adopts optimized 960 RPM high-frequency vibration and approximately linear trajectory motion, achieving a dewatering rate of over 90%. Actual efficiency varies depending on feed concentration, particle size distribution and material characteristics, typically ranging between 85-95%.
Q2: What materials can TS Series Dewatering Screen process?
TS Series is suitable for various materials: metal mine tailings (iron ore, copper ore, gold ore), silica sand and quartz sand, coal washing slurry, industrial sludge, construction aggregates, and various slurry materials requiring solid-liquid separation. Select stainless steel, polyurethane or nylon screen panels based on material abrasiveness and corrosiveness.
Q3: How to choose between vibration motor direct drive and exciter drive?
Vibration motor direct drive is suitable for small-medium processing capacity (below 50 t/h), space-limited, easy maintenance working conditions. Ordinary motor with exciter drive is recommended for heavy-duty mining dewatering operations (above 80 t/h), providing greater vibration force adjustability and longer service life.
Q4: What is the difference between polyurethane and stainless steel screen panels?
Polyurethane screen panels offer 3-5 times longer service life in abrasive slurry dewatering, low noise, with elastic anti-blinding characteristics, suitable for harsh mining environments. Stainless steel screen panels provide stronger corrosion resistance, higher open area, suitable for fine screening and food-grade applications. Nylon screen panels provide economical light-duty solutions.
Q5: Is TS Series suitable for mobile crushing and screening stations?
Yes, compact models (TS-0918, TS-0924) are specifically designed for integration into mobile crushing stations. We provide customized mobile dewatering screen configurations for both tire-type and crawler-type mobile crushing stations, providing on-site tailings and sand dewatering capabilities for quarries and construction projects.
Related Dewatering & Screening Equipment
Complete your solid-liquid separation system by exploring our full product line:
Equipment Name
Functional Positioning
Sand Washing Machine
Front-end cleaning equipment for quartz sand dewatering line
Linear Vibrating Screen
Primary screening before dewatering operations
Tire-type Mobile Crushing Plant
Integrated mobile dewatering solution
Crawler-type Mobile Crushing Station
Crawler mobile screening and dewatering system
High-frequency Screen
Fine material screening配套 for dewatering screens
Spiral Sand Washer
Supporting equipment for sand washing dewatering line
Get Your Custom Dewatering Solution
Contact Shandong Hengtai — Your Trusted Dewatering Screen Manufacturer
As heavy industrial machinery, TS Series dewatering vibrating screens require professional selection based on your specific material characteristics, slurry concentration, and processing capacity. We do not offer online purchasing—please contact us for technical consultation and customized quotation.
Tel/WhatsApp: +86 182 8866 4797 Email: ht6234nibin@gmail.com Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China
