Mobile Wheeled Screening Plant (Tire-Mounted Screening Station)
Production Capacity: 30-810 t/h | Screening Core: High-Performance YK Vibrating Screen Series | Applications: Quarry Aggregate Grading, Sand Washing Plants, Industrial Mineral Sizing, Construction Demolition Waste Sorting.
The mobile wheeled screening plant adopts a truck-towed chassis configuration, highly integrating the feeding hopper, core multi-deck vibrating screen, built-in discharge belt conveyors, and power systems onto a single heavy-duty wheeled framework. It eliminates the traditional requirement for solid concrete foundations or anchoring columns, allowing a standard prime mover truck to tow it directly to harsh job faces for instant, automated deployment. Powered by multi-layer high-frequency sorting decks, it is an optimal choice for various short-to-medium-term processing lines.
Featuring a heavy-duty H-beam structural steel layout, this portable station minimizes structure harmonics under rigorous loads while enabling great mobility. By grading processed aggregates directly at the site, it effectively simplifies long-haul logistical tracking and guarantees accurate fraction sizing across varying commercial materials.
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Onsite Processing Demonstration Video
Core Industrial Engineering Advantages
Superior Road Mobility & Fast Relocation: Engineered on a stable tire-mounted chassis, the entire line is towed seamlessly by standard road tractors. It bypasses intricate installation cycles, serving as an optimal solution for scattered sites requiring frequent hauling transitions.
Instant Deployment with Lower Capital Cost: Once parked on a level surface, outriggers stabilize the rig for rapid production. This entirely cuts out the capital expenditures and lengthy civil engineering periods associated with poured concrete foundations.
High Sorting Capacity & Accurate Fractions: Configured with high-performance 2, 3, or 4-deck vibrating screen units, it provides massive sizing areas. The layout reliably yields uniform fractions (such as 0-5mm, 5-10mm, 10-20mm) to meet stringent commercial baselines.
Intelligent Control Panel & Simple Upkeep: Outfitted with integrated electric control cabinets that handle one-button startups, remote operation checking, and structural safety feedback. Key deck components rely on fast-access locking for rapid wear-part swaps.
System Functional Flow & Components
The plant orchestrates continuous closed-circuit sorting through four synchronized modular assemblies:
Integrated Feeding Unit (Hopper & Feeder): Receives raw minerals from external loaders. The heavy-duty vibrating feeder controls continuous volumetric feeding, guaranteeing a stable layer thickness onto the downstream screening deck to prevent material blockages.
Core Screening Area (Multi-Deck Vibrating Screen): Acting as the core system, the multi-deck vibrating screen utilizes high-frequency circular or linear motions. Particles smaller than the mesh openings pass through to the lower decks, while larger fractions travel along the deck surface for sorting.
Conveying Circuit (Independent Product Conveyors): Multiple specialized product belt conveyors receive materials from individual screen decks and discharge them into separate stockpiles. An optional oversize/recirculation conveyor layout redirects un-screened aggregates to crushers for reprocessing.
Versatile Power System (Onboard Diesel & Grid Utility): Built with an intelligent dual-power setup. It includes a high-capacity onboard diesel generator set for off-grid operations, alongside direct grid connectivity for cost-effective electrical processing when site power lines are available.
Technical Specifications & Performance Parameters
Select the optimal portable wheeled configuration based on your target production requirements:
| Plant Chassis Model | Vibrating Screen Model | Screen Motor Power (kW) | Production Capacity (t/h) | Overall Dimensions (L×W×H) (mm) |
|---|---|---|---|---|
| YDYK1548 | 3YK1548 | 18.5 | 30 - 275 | 13500 × 2350 × 6800 |
| YDYK1860 | 3YK1860 | 22 | 65 - 586 | 14500 × 2550 × 7200 |
| YDYK2160 | 3YK2160 | 30 | 81 - 720 | 15000 × 2850 × 7200 |
| YDYK2460 | 3YK2460 | 30 | 100 - 810 | 15000 × 2980 × 7200 |
* Note: Production throughput figures vary based on aggregate physical properties, feeding sizes distribution, hardness metrics, and working moisture. Custom configurations with alternative primary units are fully available upon request.
Frequently Asked Questions
The wheeled mobile plant requires a truck prime mover for highway towing, which is highly cost-effective and optimized for rapid long-distance road transport between distant job sites. Conversely, crawler-type units utilize tracked undercarriages for high off-road mobility within rugged, muddy terrains but move slowly and incur significantly higher initial capital investments.
The total product categories depend entirely on the specific layout of the multi-deck vibrating screen. Standard configurations offer 2-deck, 3-deck, or 4-deck designs, separating up to 'n+1' distinct fractions (e.g., a 3-deck configuration yields 4 high-precision final particle sizes). Screens are fully customizable based on aggregate specifications.
We provide a flexible dual-power architecture: First, it features an integrated, high-output onboard diesel generator group for complete energy self-sufficiency in remote or off-grid locations. Second, it supports seamless connection to the local industrial electric grid, heavily minimizing fuel operational expenses. Select models feature effortless dual-mode switching.
To fully mitigate mesh clogging or blinding caused by sticky or damp raw aggregates, we offer advanced auxiliary configurations, including high-frequency polyurethane screens, elastic bouncing ball clearing units, ultrasonic deck cleaning devices, or heated screen mesh systems. Please specify material moisture profiles during technical consults.
Complementary Fleet Equipment & Mobile Configurations
To construct a highly efficient, multi-stage crushing and classification fleet, this screening unit integrates seamlessly with our wheeled mobile primary/secondary crushing plants:
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Our engineering team develops customized mine setups based on your exact target capacity, geology profile, and regional power setups.