Heavy-duty Crawler Mobile Cone Crushing Station

Providing Crushing Solutions with High Crushing Ratio, High Efficiency and Energy Saving

150-350
Capacity (t/h)
≤350MPa
Hardness Limit
10-45mm
Product Size
ISO 9001
Certified Quality

Basic Definition & Product Overview

The mobile cone crusher is a mobile crushing equipment specially designed for intermediate and fine crushing operations of high-hardness materials. The equipment is divided into two types: wheel-mounted and crawler-mounted. Its core function is to replace the impact crusher for processing higher-hardness materials that require more specialized crushing technology.

The whole machine adopts an integrated design, eliminating the need for foundation installation. It can directly enter the operation site to complete the entire process of feeding, crushing, screening and other operations, greatly improving construction efficiency and reducing operating costs. The crawler-mounted chassis provides superior mobility and site adaptability, allowing free movement on ordinary highways and complex construction sites with high ground clearance and small turning radius.

Applicable Materials

Granite Basalt River Pebbles Hard Mountain Rocks Ores & Tailings Steel Slag

Suitable for materials with compressive strength ≤350MPa. Large crushing ratio with uniform finished particle shape. Finished product specifications can be stably controlled at 10–45mm.

Structure Composition

System Category Component Details Function Description
1. Main Machine System Hydraulic Cone Crusher
Optional: SMH120 / SMH180 / SMH250 Series
Core crushing unit using layer crushing principle for hard materials processing
2. Auxiliary System Vibrating Feeder
Vibrating Screen
Belt Conveyor
Material feeding, classification screening, and finished product conveying
3. Carrier & Control System Crawler-mounted Chassis
Diesel Generator Set (Cummins/CAT)
Integrated Electric Control Cabinet
Mobile platform, power supply, and intelligent operation control
4. Auxiliary Devices Hydraulic Support Legs
Full Hydraulic Drive System
Stabilization during operation and flexible mobility

Performance Features & Core Advantages

Feature Category Technical Advantage Customer Benefit
Strong Adaptability to Hard Materials Adopts layer crushing principle. Suitable for hard materials with compressive strength ≤350MPa. Large crushing ratio with uniform finished particle shape. Effectively processes granite, basalt, river pebbles with stable 10-45mm product size control
Flexible Operation, High Efficiency Full hydraulic closed-side adjustment device. Discharge opening quickly adjusted via control cabinet. Double vibration isolation structure. Low vibration, low noise, easy installation, precise product size control
Strong Mobility & Site Adaptability High ground clearance chassis, small turning radius. Travels freely on highways and complex sites. No foundation required. Commissioning by simply unfolding support legs. Reduces site preparation time and costs
Cost & Configuration Advantages On-site crushing reduces transportation costs. Standalone or combined operation with jaw crusher mobile stations. Flexible configuration options. Diesel generator supplies power to entire system and associated equipment

Product Gallery

Crawler Mobile Cone Crushing Station - Main View with Integrated Feeder
Crawler Mobile Cone Crusher - Side View Showing Hydraulic System
Mobile Cone Crushing Station - Operation Site View
Crawler Cone Crusher - Control Cabinet and Screening Unit

Operation Video

Video: Crawler Mobile Cone Crushing Station Operation Demonstration

Technical Specifications & Model Selection Guide

Parameter MP-C120 MP-C180 MP-C250
Transport Dimensions
Length (mm) 14,273 14,320 14,900
Width (mm) 3,543 3,570 3,640
Height (mm) 4,024 4,050 4,130
Working Dimensions
Length (mm) 13,767 13,850 14,530
Width (mm) 3,621 3,650 4,150
Height (mm) 4,497 4,550 4,720
Weight & Power
Weight (t) 37 39.5 49
Engine Power (kW) 261 261 400
Engine Brand Cummins/CAT Cummins/CAT Cummins/CAT
Cone Crusher Specifications
Model SMH120 SMH180 SMH250
Max Feed Size (mm) 160 180 260
Discharge Range (mm) 9-32 9-32 9-51
Capacity (t/h) Up to 150 Up to 200 Up to 350
Feeding System
Hopper Volume (m³) 4 5 6
Belt Feeder Drive Hydraulic Hydraulic Hydraulic
Conveying System
Main Belt Discharge Height (mm) 2,900 3,300 3,300
Main Belt Drive Hydraulic Hydraulic Hydraulic
Crawler Drive Hydraulic Hydraulic Hydraulic

💡 Selection Guide: Choose MP-C120 for small to medium scale operations with feed size up to 160mm. MP-C180 offers balanced performance for medium hardness materials. MP-C250 is recommended for large-scale hard rock processing with maximum 260mm feed size and capacity up to 350t/h. All models feature full hydraulic drive systems for reliable operation in demanding conditions. Contact our engineers for project-specific equipment selection.

Industry Application Solutions

Mining & Quarry Operations

Pain Point: Hard rock crushing requires specialized equipment with high wear resistance and stable output.
Solution: SMH series hydraulic cone crusher with layer crushing principle and high manganese steel liners.
Result: Consistent 10-45mm product size with uniform particle shape for high-quality aggregates.
Recommended: MP-C250 for large-scale mining, MP-C180 for medium quarries.

Construction Waste & Tailings Recycling

Pain Point: Need for mobile processing at multiple sites with varying material hardness.
Solution: Crawler-mounted chassis with hydraulic drive enables site-to-site mobility without foundation work.
Result: On-site crushing reduces transportation costs by 40%, achieving 90%+ recycling rate.
Recommended: MP-C120/MP-C180 for urban demolition projects.

Infrastructure & Road Construction

Pain Point: Highway and railway projects require high-quality aggregates with strict gradation requirements.
Solution: Full hydraulic adjustment provides precise discharge control for consistent product specifications.
Result: Meets strict construction standards for concrete and asphalt aggregates.
Recommended: MP-C180 with screening unit for integrated crushing and classification.

Core Application Scenarios

  • Mines & Coal Mines - Hard rock primary and secondary crushing
  • Construction Waste & Tailings Recycling - Resource recovery and reuse
  • Earthwork Engineering - Mountain rock processing for fill materials
  • Infrastructure Construction - Highways, railways, bridges aggregate supply
  • Artificial Sand Making - Intermediate and fine crushing for manufactured sand

Working Principle

1. Material Feeding

Raw materials are evenly fed into the hydraulic cone crusher through the vibrating feeder. The feeder ensures consistent material flow and prevents overloading of the crushing chamber.

2. Layer Crushing

Materials enter the crushing chamber where the layer crushing principle is applied. The hydraulic cone crusher applies compressive force between the mantle and concave to crush hard materials effectively.

3. Hydraulic Adjustment

The full hydraulic closed-side adjustment device allows quick discharge opening adjustment via the integrated electric control cabinet, ensuring precise product size control from 10-45mm.

4. Screening & Discharge

Crushed materials are conveyed to the vibrating screen for classification. Qualified products are discharged via belt conveyor while oversize materials can be returned for re-crushing, forming a closed circuit.

Control & Adjustment: The integrated electric control cabinet provides centralized control of feeding, crushing, screening, and conveying operations. Real-time monitoring of hydraulic pressure, power load, and equipment status ensures safe and efficient operation. The double vibration isolation structure minimizes vibration transmission and noise.

Quality Assurance & Certifications

Manufacturing Standards: ISO 9001:2015 Quality Management System Certified

Quality Control Process

  • Incoming Inspection: All raw materials and components undergo strict quality verification before entering production
  • Welding Control: Certified welders perform precision welding with non-destructive testing for critical joints
  • Assembly Verification: Step-by-step assembly inspection ensures proper fit and alignment of all components
  • Factory Acceptance Testing (FAT): Complete operational testing including hydraulic system pressure tests and control system verification
  • Pre-Shipment Inspection: Final dimensional check, protective coating verification, and documentation review

Certifications

  • ISO 9001:2015 - Quality Management System

Warranty & Service Commitment

  • Whole Machine Warranty: 1 year from date of delivery (not from commissioning date)
  • Wearing Parts: Excluded from warranty if damaged by improper operation or human factors
  • During Warranty Period: Free repair service provided; if repair fails, replacement with new machine is guaranteed
  • Inquiry Methods: Online consultation, on-site inspection, factory visit available
  • Lifetime Technical Support: Available for all customers including spare parts supply and technical guidance

Installation, Commissioning & After-Sales Service

Standard Supply Scope

  • Main crushing unit with SMH series hydraulic cone crusher
  • Vibrating feeder with adjustable feeding rate
  • Multi-deck vibrating screen (model varies by configuration)
  • Main belt conveyor with hydraulic drive
  • Crawler-mounted chassis with hydraulic walking device
  • Diesel generator set (Cummins or CAT engine)
  • Integrated electric control cabinet with PLC control
  • Hydraulic support legs for stabilization
  • Operation & maintenance manual (English/Chinese/Spanish/Turkish)
  • 12-month warranty on mechanical and electrical components

Optional Add-Ons

  • Dust suppression system with water spray nozzles
  • Generator set upgrade for off-grid operation
  • Spare parts kit for 2-year operation (liners, belts, hydraulic components)
  • Remote monitoring system with 5G connectivity
  • Return belt for closed-circuit crushing

Global Service Network

  • Installation Supervision: Hengtai technicians available for commissioning at your site worldwide
  • Training: Operator and maintenance training provided at your site or our factory
  • Technical Support: 24/7 hotline and video diagnostic assistance for troubleshooting

Customer Distribution

Our customers and distributors are located in: South America, Middle East, Southeast Asia, South Asia, Africa

Frequently Asked Questions (FAQ)

Q1: What materials can the crawler mobile cone crushing station process?
The crawler mobile cone crushing station is suitable for high-hardness materials with compressive strength ≤350MPa, including granite, basalt, river pebbles, ores, and tailings. It is specifically designed for intermediate and fine crushing operations of hard rocks where impact crushers may not be suitable.
Q2: What is the processing capacity range?
Depending on the model, processing capacity ranges from 150t/h (MP-C120 with SMH120) up to 350t/h (MP-C250 with SMH250). Actual capacity depends on material hardness, feed size, and discharge setting. Please contact our engineers for project-specific capacity calculations.
Q3: Does the equipment require foundation installation?
No. The whole machine adopts an integrated design eliminating the need for foundation installation. It can directly enter the operation site and complete commissioning by simply unfolding the hydraulic support legs. This significantly reduces site preparation time and costs.
Q4: How is the discharge opening adjusted?
The equipment features a full hydraulic closed-side adjustment device. The discharge opening can be quickly adjusted via the integrated electric control cabinet, allowing precise control of finished product specifications within the 10-45mm range (or 9-51mm depending on model).
Q5: What is the warranty period and coverage?
The whole machine carries a 1-year warranty from date of delivery. Wearing parts (liners, belts, etc.) damaged by improper operation or human factors are excluded from warranty coverage. During the warranty period, we provide free repair service; if repair fails, replacement with a new machine is guaranteed. Lifetime technical support is available for all customers.
Q6: Can the equipment work with other mobile crushing stations?
Yes. The crawler mobile cone crushing station supports standalone operation or can work in conjunction with jaw crusher mobile stations to form a closed-circuit cycle. The diesel generator can supply power to the entire system and associated equipment, making it ideal for remote locations without grid power.

Related Equipment & Complete Solutions

Equipment Name Function Integration
Crawler Mobile Jaw Crushing Station Primary crushing for large feed size materials Feeds material to cone crusher for secondary crushing; forms complete crushing line
Crawler Mobile Screening Station Classification and final product grading Receives crushed material from cone crusher; produces multiple specification products
Crawler Mobile Impact Crushing Station Secondary/tertiary crushing for medium hardness materials Alternative to cone crusher for limestone and medium hardness rocks
Belt Conveyor System Material transport between stations Connects jaw crusher, cone crusher, and screening units into integrated production line

We provide complete crushing and screening solutions tailored to your project requirements. Contact us for customized production line design.

Request Technical Specifications & Quotation

Contact Shandong Hengtai

Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd.

As heavy industrial machinery, this equipment requires professional selection based on your specific material characteristics and operational requirements. We do not offer online purchasing—please contact us for technical consultation and customized quotation.

Tel/WhatsApp: +86 182 8866 4797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China

Service Commitment: Equipment Selection | Customized Solutions | Installation Guidance | Lifetime Technical Support
Warranty: 1 Year Whole Machine Warranty | Lifetime Parts Supply

Welcome to inquire or visit our factory for equipment demonstration. We provide on-site inspection and factory visit arrangements.