Cone Crusher Liner
Dual-Solid Solution Strengthened Wear-Resistant Solution | Ultra-Long Service Life · Cost Reduction & Efficiency Improvement
Product Introduction
The cone crusher liner is the core wear-resistant component of the cone crusher, which directly affects the crushing efficiency, finished product particle shape and operation cost of the equipment.
Shandong Hengtai Intelligent Manufacturing produces cone crusher liners by adopting independently developed dual-solid solution strengthening technology. The product comprehensively surpasses traditional products in wear resistance, impact resistance and service life. Its overall performance meets and partially exceeds the level of similar European and American products, leading internationally, and is highly recognized by customers at home and abroad.
Core Technical Advantages
Titanium Carbide Alloy Solid Solution Strengthening (Core Patent)
Integrate titanium carbide alloy with matrix material via cast-inlay process
Add more than 30 alloy elements such as rare earth, niobium, molybdenum, vanadium, nickel and chromium
Form dispersion-strengthened solid solution phase structure after high-temperature sintering
Wear resistance is 2 times that of similar products (TM52) on the market
Original core technology of Shandong Hengtai Intelligent Manufacturing
High Manganese Steel Matrix Solid Solution Strengthening
Add various rare earth elements during molten steel smelting
Significant molten steel purification effect, S and P content is only half of similar products
Increase Cr content by adding stainless steel materials:
• Significantly improve the overall quality of high manganese steel
• Improve the bonding strength between high manganese steel and titanium carbide alloy by 6 times
Effectively avoid titanium carbide alloy:
• Shedding
• Brittle fracture
Comprehensive service life is increased by more than 20% compared with ordinary products.
Performance Comparison & Analysis
Service Life Comparison
- Cast-inlay Titanium Carbide Alloy Mn18Cr2 Cone Liner → 2 times service life of ordinary Mn18Cr2
- Cast-inlay Titanium Carbide Alloy Mn22Cr2 Cone Liner → 2.2 times service life of ordinary Mn22Cr2
Cost & Cost-Effectiveness Advantages
- Product price is only 1.3 times of the corresponding base material
- 30% increase in procurement cost brings more than 2 times longer service life
- Significant Advantages:
- Reduce downtime for replacement
- Lower labor and maintenance costs
- Improve whole-line operation efficiency
- Greatly reduce comprehensive use cost
Application Scope
- Applicable Equipment: All types of cone crushers (customization supported)
- Applicable Industries: Mining, sand and gravel aggregate production lines
- Applicable Materials: Medium and high hardness materials such as granite, basalt, iron ore, quartz stone
- Applicable Working Conditions: Especially suitable for high-wear and high-impact conditions
Frequently Asked Questions (FAQ)
Q1: What is a dual-solid solution strengthened cone crusher liner?
It is a high-end wear-resistant liner compounded by two core technologies: titanium carbide alloy solid solution strengthening and high manganese steel matrix solid solution strengthening. It is significantly superior to traditional liners in wear resistance, impact resistance and service life.
Q2: What is the core advantage of dual-solid solution strengthening technology?
While maintaining the excellent toughness of high manganese steel, the technology introduces the super wear resistance of titanium carbide alloy, which greatly improves the service life of the liner under high-wear conditions and avoids brittle fracture and shedding problems.
Q3: How much is the service life improved compared with ordinary Mn18Cr2 cone liners?
• Cast-inlay Titanium Carbide Alloy Mn18Cr2 Cone Liner: about 2 times the service life of ordinary Mn18Cr2
• Cast-inlay Titanium Carbide Alloy Mn22Cr2 Cone Liner: about 2.2 times the service life of ordinary Mn22Cr2
Q4: Is the alloy layer of this liner prone to shedding?
No. Through the high manganese steel solid solution strengthening process, the bonding strength between the titanium carbide alloy and the matrix is increased by about 6 times, which can maintain stability under long-term high-impact working conditions without shedding or brittle fracture.
Q5: What types of cone crushers is it suitable for?
It is suitable for all types of cone crushers, including single-cylinder, multi-cylinder and composite cone crushers, and supports customized matching according to customer equipment models.
Q6: What materials are suitable for crushing?
It is especially suitable for medium and high hardness, high-abrasive materials, such as granite, basalt, iron ore, quartz stone, etc. It is also suitable for continuous crushing operations under high-impact conditions.
Q7: How does it compare with common TM52 wear-resistant liners on the market?
Under the same working conditions, the wear resistance of the dual-solid solution strengthened cone liner is about twice that of TM52 products, with higher overall stability and lower fracture risk.
Q8: Is the price significantly higher than ordinary liners?
The product price is about 1.3 times that of the base material liner, but the service life is more than twice as long, the unit crushing cost per ton is significantly reduced, and the overall cost performance is higher.
Q9: Is it suitable for high-intensity, continuous operation production lines?
Very suitable. The liner is specially designed for high-wear, high-impact and long-time continuous operation conditions, which can significantly reduce the number of shutdown replacements and improve the overall line operation efficiency.
Q10: Does it support customization and export projects?
Yes. It can be customized according to different working conditions, equipment models and customer needs, and has been widely used in domestic and foreign mines and large-scale sand and gravel aggregate projects.
Contact Us
For Detailed Parameters, Selection Suggestions or Quotation of Cone Crusher Liners
Phone: +86 182 8866 4797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, Linyi High-tech Zone, Linyi City, Shandong Province