Product Details

Product Overview

The Vibrating Feeder (Grizzly Feeder) is a high-efficiency quantitative feeding equipment independently developed by Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd. It adopts dual vibration motor self-synchronization drive technology and is widely used in mining operations, cement plants, building material factories, and sand & aggregate production lines for front-end feeding applications.

This equipment uniformly, continuously, and stably conveys block or granular materials from silos to crushers, screening equipment, or other downstream processes. With optional integrated grizzly screening function, it can pre-screen fines and soil to improve overall production line efficiency by 15-22%, making it one of the most critical auxiliary equipment in crushing and screening systems.

Mining Cement Construction Aggregates Metallurgy Chemical
Key Specifications:
Capacity: 60-800 t/h Max Feed Size: ≤1000mm Motor: Twin Vibration Motors

Operation Demonstration

Working Principle

The vibrating feeder uses dual vibration motor self-synchronization as the excitation source. Two vibration motors are symmetrically mounted on both sides of the feeding trough. When the motors rotate, eccentric blocks generate centrifugal force, creating linear vibration force along the feeding direction.

Operation Process:

  • Vibration Excitation → Dual motors rotate in opposite directions, eccentric blocks generate combined linear excitation force
  • Trough Vibration → Trough moves in reciprocating linear motion along inclined direction at 16-25Hz frequency
  • Material Conveying → Materials perform parabolic jumping motion on trough surface for uniform continuous feeding
  • Pre-screening (Optional) → Fine particles are screened out through grizzly bar gaps in advance, reducing downstream crushing load
Technical Features:

Dual motor self-synchronization ensures stable vibration trajectory without deviation. Excitation force can be infinitely adjusted from 30% to 100% by adjusting eccentric block angles to adapt to different material characteristics and capacity requirements.

Technical Specifications

ZD Series Vibrating Feeder Technical Specifications Table
Model Max Feed Size (mm) Capacity (t/h) Motor Power (kW × Qty) Trough Size (W × L, mm) Equipment Weight (t) Overall Dimensions (L × W × H, mm)
ZD1036 ≤500 60-80 3 × 2 1000 × 3600 2.8 3800 × 1200 × 1100
ZD1136 ≤550 80-120 4 × 2 1100 × 3600 3.5 3800 × 1300 × 1150
ZD1340 ≤600 100-160 4 × 2 1300 × 4000 4.2 4200 × 1500 × 1200
ZD1545 ≤680 150-200 5.5 × 2 1500 × 4500 5.8 4700 × 1700 × 1300
ZD1745 ≤700 200-300 7.5 × 2 1700 × 4500 7.3 4700 × 1900 × 1350
ZD1950 ≤750 260-350 9 × 2 1900 × 5000 9.1 5200 × 2100 × 1400
ZD2060 ≤800 400-500 11 × 2 2000 × 6000 11.5 6200 × 2200 × 1500
ZD2460 ≤1000 600-800 12 × 2 2400 × 6000 15.8 6200 × 2600 × 1650
Notes:
① "× 2" in motor power indicates twin motor configuration, total power = single motor power × 2
② Capacity based on bulk density 1.6t/m³, installation angle 10° standard conditions
③ Custom non-standard trough sizes and materials available upon request

Structure & Key Components

1. Feeding Trough

Welded with Q345B low-alloy high-strength steel plate, 8-12mm thickness. Bottom and impact areas lined with 16Mn or NM360 replaceable wear liners, 10-20mm thickness. Standard trough inclination 10-15° adjustable, up to 20° for sticky materials.

2. Vibration Motors

Dedicated YZS/YZO series vibration motors, IP55 protection class, F-class insulation (H-class high-temperature option available). Excitation force range 2.5-100kN, infinitely adjustable by changing eccentric block angles.

3. Vibration Isolation Supports

Combined rubber and steel spring configuration, vibration isolation efficiency ≥95%. Effectively reduces foundation dynamic load and protects plant structure.

4. Grizzly Bars (Optional)

Bar gap 30-100mm adjustable for front-end scalping. Screens out fines and soil to reduce crusher ineffective crushing and improve system capacity.

5. Drive Unit

Integral welded frame structure, stress-relieved and precision machined. Motor position micro-adjustable to ensure excitation force resultant passes through trough center of gravity.

Six Key Advantages

1. Twin Motor Synchronization

Adopts dual vibration motor self-synchronization principle with self-balanced inertia force and no deviation. Precise linear vibration trajectory ensures concentrated material conveying direction. Suitable for 24-hour continuous operation with annual operating time up to 8,000 hours.

2. Uniform Feeding

Continuous and stable feeding effectively reduces crusher impact load, decreases hammer/jaw plate wear by 30%+, and lowers production line downtime maintenance frequency.

3. Low Maintenance Cost

No gear transmission, no lubrication points, no complex transmission mechanism. Daily maintenance only requires checking bolt tightness and motor temperature. Wear parts limited to liners and springs, replacement time <2 hours.

4. Low Noise & Eco-friendly

Operating noise ≤75dB(A), 15-20% more energy-efficient than electromagnetic vibrating feeders. Dust-tight operation (optional fully enclosed structure) meets modern mining environmental requirements.

5. Infinitely Adjustable Feed Rate

Achieves 20%-100% stepless adjustment of feed rate by adjusting vibration motor eccentric block angles or configuring variable frequency drive (VFD), easily adapting to different capacity requirements.

6. Integrated Pre-screening

With grizzly screen configuration, can screen out fines ≤bar gap size during feeding, reducing downstream crushing equipment ineffective power consumption, improving overall system capacity by 15-22%.

Applications

Suitable Materials:

  • Ores: Limestone, Granite, Basalt, River Pebble
  • Building Materials: Construction Aggregate, Clinker, Gypsum, Tailings Recycling Materials
  • Energy: Coal, Coke, Metallurgical Charge
  • Industrial Bulk Materials: Various block and granular materials, particle size ≤1000mm, bulk density 0.8-2.4t/m³

Typical Applications:

  • Mining Crushing Plants → Front-end feeding for primary crushing, paired with jaw crushers and hammer crushers
  • Cement Raw Material Handling → Uniform discharge from limestone, clay, and clinker silos
  • Sand & Gravel Plants → Continuous quantitative feeding from raw material bins to crushers
  • Construction Waste Recycling → Grizzly feeding for mixed materials
  • Metallurgical & Chemical Batching → Continuous quantitative batching of coke and ores

Selection Guide

Vibrating Feeder Selection Guide by Plant Scale
Plant Scale Recommended Model Configuration Notes
Small-scale sand & gravel (50-100t/h) ZD1036 / ZD1136 Standard configuration, trough inclination 10-12°
Medium-scale mining crushing (100-300t/h) ZD1340 / ZD1545 / ZD1745 Add grizzly screen (50mm gap), motor protection IP55
Large cement/metallurgical lines (300-500t/h) ZD1950 / ZD2060 VFD control + thickened wear liners (NM400)
Extra-large quarries (500t/h+) ZD2460 Twin 12kW motors, fully enclosed dust-proof structure
Sticky materials (moisture >8%) Full series Trough inclination increased to 15-20°, anti-stick coating
High-temperature environment (>80℃) Full series H-class insulation high-temperature vibration motors
Highly abrasive materials Full series Trough liners upgraded to NM400/AR400 wear-resistant steel

Installation Requirements

Foundation Load Requirements:

  • Foundation bearing capacity ≥ equipment total weight × 3 (considering dynamic load factor 1.5-2.0)
  • Use rubber isolation pads or composite spring supports, vibration isolation efficiency >90%, foundation dynamic load reduced by 95%

Installation Accuracy Requirements:

  • Centerline deviation with upstream silo and downstream equipment ≤3mm
  • Trough longitudinal levelness error ≤2mm/m
  • Reserve 500mm maintenance space, motor terminal box facing maintenance-friendly side

Electrical Configuration Recommendations:

  • Recommended variable frequency starter cabinet for soft start and feed rate adjustment
  • Motor protection class: standard IP55, IP65 optional for outdoor installation
  • Cable routing should avoid vibration areas, use flexible cable connections

Operation & Maintenance

Vibrating Feeder Operation and Maintenance Schedule
Maintenance Interval Inspection Items Technical Standards
Daily Bolt tightness, motor temperature, abnormal noise Motor temperature rise <80℃, bolt torque per standard
Weekly Wear liner wear amount, spring compression Liner wear <30%, springs crack-free
Every 500 hours Bearing lubrication (No.3 lithium grease), eccentric block tightness Grease fill = 40% of bearing cavity
Every 2000 hours Replace wear liners, adjust motor eccentric block angles Excitation force deviation <5%

Quality & Service

Manufacturing Standards:

  • Welding process complies with JB/T 5000.3-2007 "Heavy Machinery General Technical Conditions"
  • Vibration motors comply with JB/T 5330-2007 "Vibration Source Three-Phase Asynchronous Motors"
  • Complete machine performance testing includes 2-hour no-load trial run, 4-hour load test

Customization Capabilities:

  • Custom non-standard trough sizes and materials (stainless steel/wear-resistant steel/rubber lining)
  • Optional fully enclosed dust covers, variable frequency speed control systems, remote monitoring interfaces
  • Full lifecycle technical support from selection design, installation commissioning to spare parts supply

International Project Experience:

Products exported to 30+ countries and regions in Southeast Asia, Middle East, Africa, and South America, adapting to tropical high temperature, severe cold, and high altitude complex working conditions.

FAQ

Q1: What is the difference between a vibrating feeder and a vibrating screen?
A: The core function of a vibrating feeder is uniform material conveying, with optional coarse screening; the core function of a vibrating screen is particle size classification, without feeding function. Feeders are installed below silos, while screens are installed after crushers.
Q2: How to choose between dual-motor vibrating feeder and eccentric shaft feeder (such as ZSW series)?
A: Dual-motor direct drive type has simple structure, convenient maintenance, and low energy consumption, suitable for small and medium-scale production lines; eccentric shaft + gear transmission type has greater excitation force and larger feeding size, suitable for heavy-duty mining conditions.
Q3: How to handle sticky material adhesion to trough?
A: Recommendations: ① Increase trough inclination to 15-20°; ② Add polyethylene or polyurethane anti-stick liners; ③ Configure air cannon blockage removal device; ④ Select high-frequency vibration motors (25Hz) to reduce adhesion.
Q4: How to precisely control feeder capacity?
A: Change excitation force by adjusting vibration motor eccentric block angles (100% excitation force at 0° angle, minimum at 180°), or use variable frequency controller to adjust motor speed to achieve stepless speed regulation.
Q5: How long do trough wear liners last? How to replace?
A: When processing medium-hard materials like limestone, 16Mn liners last about 2,000-3,000 hours; when processing hard rock like granite, recommend NM400 wear-resistant plates with service life up to 4,000 hours. Liners are bolt-fixed, 2 workers can complete replacement within 2 hours.
Q6: How to handle excessive equipment operating noise?
A: Standard models have noise ≤75dB(A). If exceeded, please check: ① Whether spring supports have failed; ② Whether trough collides with surrounding structures; ③ Whether motor bolts are loose. For lower noise requirements, optional soundproof covers available.
  • Jaw Crusher → Forms primary crushing unit with vibrating feeder
  • Hammer Crusher → Receives uniform feeding from feeder to improve crushing efficiency
  • Circular Vibrating Screen → Forms closed-loop screening and feeding system with feeder
  • Mobile Crushing Plant → Tire-mounted or crawler-mounted solutions with integrated feeder

Request Detailed Solution & Quote

Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd.

Tel/WhatsApp: +86 182 8866 4797

Email: ht6234nibin@gmail.com

Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China

Service Commitment: Equipment Selection | Customized Solutions | Installation Guidance | Lifetime Support

Linear vibrating feeder requires professional selection based on your material characteristics and capacity requirements. Welcome to inquire or visit our factory.

Service Commitment: Equipment Maintenance Training | Customized Solution Design | Installation & Commissioning Guidance | Lifetime Technical Support