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Heavy Crawler Mobile Heavy Hammer Crushing Station | All-Terrain Mobile Crushing Solutions | Shandong Hengtai
Heavy Crawler Mobile Heavy Hammer Crushing Station
Heavy Crawler Mobile Heavy Hammer Crushing Station
All-Terrain Mobile Crushing & Screening Solutions for Efficient Production
80-280
Capacity (t/h)
160-280
Power (kW)
Crawler
Chassis Type
≤0.18
Ground Pressure (MPa)
Product Overview
The Heavy Crawler Mobile Heavy Hammer Crushing Station is a mobile operation equipment integrating crushing, screening and conveying processes. Driven by crawler self-propulsion, it is suitable for various complex terrains, especially rugged and climbing sites. The equipment can be put into production quickly on-site, with high crushing efficiency and uniform finished product particle size.
Developed by Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd., this equipment features full rigid ship-type structural chassis with ground contact pressure ≤0.18MPa, suitable for operation in complex terrains such as soft and muddy ground, effectively avoiding equipment subsidence and ensuring operational stability.
Suitable for medium and fine crushing of high-hardness mountain stones, artificial sand making, and viscous concrete aggregate separation.
Core Operation Characteristics
Feature
Technical Advantage
Customer Benefit
Strong Site Adaptability
Can operate in various complex terrains including rugged roads and climbing sites. No additional support legs or infrastructure required. Ground contact pressure ≤0.18MPa.
Rapid deployment and operation, minimizing investment in site renovation. Suitable for soft and muddy ground without subsidence.
High Operation Efficiency
Equipment can be put into production within 30 minutes after transportation. Large crushing ratio and uniform finished product particle size.
Optimizes subsequent processes and screening effects, effectively improving overall production efficiency.
Easy Operation
Supports wireless remote control operation, allowing convenient transfer to trailers via remote control.
Eliminates on-site assembly links, improving transfer speed and operation efficiency, reducing manual operation intensity.
Flexible Dual Power
Supports external power supply and built-in generator dual modes. Crawler chassis with small turning radius and high climbing capacity.
Adapts to operation needs in sites without power supply. Can operate normally in remote construction sites or power outage situations.
Equipment Highlights & Advantages
Superior Chassis Performance
Full rigid ship-type structural chassis with ground contact pressure ≤0.18MPa, suitable for operation in complex terrains such as soft and muddy ground, effectively avoiding equipment subsidence and ensuring operational stability.
Flexible Dual Power Configuration
Supports two power modes: external power supply and built-in generator, adapting to operation needs in sites without power supply, and can still operate normally in remote construction sites or power outage situations.
Integrated Process for Cost Reduction
Integrates feeding, hammer crushing, screening and material conveying into one, reducing the need for other auxiliary equipment, lowering equipment investment and operation costs, and improving comprehensive project benefits.
Product Gallery
Operation Video
Technical Specifications & Model Selection Guide
Model
Motor Power (kW)
Max Feed Size (mm)
Capacity Range (t/h)
Discharge Size Adjustment Range (mm)
LD-GP-ZW1414
160
≤400
80–120
10-50 (Adjustable via screen mesh)
LD-GP-ZW1614
220
≤500
120–180
10-60 (Adjustable via screen mesh)
LD-GP-ZW1616
250
≤550
150–220
10-60 (Adjustable via screen mesh)
LD-GP-ZW1816
280
≤600
200–280
10-70 (Adjustable via screen mesh)
Selection Guide: Choose LD-GP-ZW1414 for small-scale projects and softer materials (80-120 t/h). LD-GP-ZW1816 offers the highest capacity range (200-280 t/h) suitable for large mining operations. Contact our engineers for customized configuration recommendations based on your material hardness, feed size, and production requirements.
Industry Application Solutions
Mining Exploitation
Meets the ore crushing needs of open-pit mines and underground mines, adapting to operation in complex terrain of mining areas. Suitable for processing copper ore, iron ore, and other high-hardness materials.
Coal Mine Operation
Efficiently crushes raw coal and gangue, suitable for mobile production in underground and ground coal mines. All-terrain capability handles uneven mine surfaces.
Construction Waste Recycling
On-site processing of demolition waste and concrete blocks to realize resource recycling. Can separate viscous concrete aggregates for reuse.
Tailing Recycling
Secondary crushing and processing of ore tailings to improve resource utilization rate. Maximizes value extraction from waste materials.
Earthwork Engineering
Crushing and screening of earthwork excavation materials to flexibly operate in line with project progress. Rapid relocation capability matches construction schedules.
Road and Railway Infrastructure
Meets the demand for roadbed aggregate production, adapting to frequent relocation of infrastructure construction sites. Dual power configuration ensures continuous operation.
Application Scope Summary
Mining exploitation and ore processing
Coal mine operations (underground and surface)
Construction waste recycling and demolition projects
Tailing recycling and secondary processing
Earthwork engineering projects
Highway and railway infrastructure
Water conservancy and hydropower engineering
Artificial sand and aggregate production
Working Principle
1. Feeding Process
Raw materials are evenly fed into the heavy hammer crusher main machine through vibrating feeder or belt feeder to ensure continuous and stable feeding.
2. Crushing Process
After entering the hammer crusher, materials are crushed to the required particle size through high-speed rotating hammers impacting and shearing the materials.
3. Screening Process
Crushed materials are transported to the vibrating screen via conveyor belt for classification. Unqualified coarse materials are returned to the crusher for re-crushing.
4. Conveying Process
Finished materials are transported to the stockpile area or subsequent processing equipment through belt conveyor, ensuring continuous and efficient production.
Control & Adjustment: The equipment is equipped with an automatic control system, which can monitor the operation status in real time, and adjust feeding speed, crushing parameters and conveying system according to working conditions, improving production efficiency and product quality. Wireless remote control operation allows convenient transfer to trailers via remote control.
Quality Assurance & Certifications
Manufacturing Standards: ISO 9001:2015 Quality Management System Certified
Quality Control Process
Incoming Inspection: Raw material certification and dimensional verification
Welding Control: NDT testing and weld quality inspection
Assembly Verification: Component fit and alignment checks
Factory Acceptance Testing (FAT): No-load and load testing before shipment
Pre-Shipment Inspection: Final quality verification and documentation
Certifications
ISO 9001:2015 - Quality Management System
Note: Our products are certified under ISO 9001 quality management system. We focus on delivering reliable equipment through rigorous quality control processes.
Warranty & Service Commitment
Whole Machine Warranty: 1 year from date of commissioning
Wearing Parts: Excluded from warranty if damaged by improper operation or human factors
During Warranty Period: Free repair service; if repair fails, replacement with new machine guaranteed
12-month warranty on mechanical and electrical components
Optional Add-Ons
Dust suppression system
Generator set for off-grid operation
Spare parts kit for 2-year operation
Remote monitoring system
Global Service Network
Installation Supervision: Hengtai technicians available for commissioning worldwide
Training: Operator and maintenance training at your site or our factory
Technical Support: 24/7 hotline and video diagnostic assistance
Customer Distribution
Our customers and distributors are located in: South America, Middle East, Southeast Asia, South Asia, Africa
Frequently Asked Questions (FAQ)
Q1: What materials can the heavy crawler mobile hammer crushing station process?
The heavy crawler mobile hammer crushing station is suitable for medium and fine crushing of high-hardness mountain stones (such as granite, basalt), river pebbles, ore tailings, and artificial sand making. It can also separate viscous concrete aggregates and is applicable to crushing and screening of construction blasting materials.
Q2: What is the production capacity range?
We offer four models with production capacities ranging from 80-120 t/h (LD-GP-ZW1414) up to 200-280 t/h (LD-GP-ZW1816), with motor power from 160 kW to 280 kW depending on model configuration.
Q3: What are the main advantages of crawler-type mobile design?
The crawler-type chassis provides superior all-terrain adaptability with ground contact pressure ≤0.18MPa, suitable for soft and muddy ground. No additional support legs required, enabling rapid deployment within 30 minutes. Can operate in rugged roads and climbing sites.
Q4: What is the warranty policy?
Whole machine warranty is 1 year from date of delivery/commissioning. Wearing parts are excluded from warranty if damaged by improper operation or human factors. During warranty period, we provide free repair service; if repair fails, we guarantee replacement with new machine. Lifetime technical support available.
Q5: How to inquire about this equipment?
As heavy industrial machinery, this equipment requires professional consultation. Please contact us via WhatsApp +86 182 8866 4797, email ht6234nibin@gmail.com, or request on-site inspection and factory visit. We provide customized solutions based on your material characteristics and operational requirements.
Related Equipment & Complete Solutions
Equipment Name
Function
Integration
Jaw Mobile Crushing Station
Primary crushing
Front-end unit for complete crushing line, feeds material to hammer crusher
Impact Mobile Crushing Station
Secondary/fine crushing
Alternative secondary crushing for softer materials
Mobile Screening Station
Material classification
Standalone screening unit for finished product grading
As heavy industrial machinery, the Heavy Crawler Mobile Heavy Hammer Crushing Station requires professional selection based on your specific material characteristics and operational requirements. We do not offer online purchasing—please contact us for technical consultation and customized quotation.
Tel/WhatsApp: +86 182 8866 4797 Email: ht6234nibin@gmail.com Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China
