Universal Secondary Crushing Equipment for Aggregate Production
"High-efficiency impact crushing for highway, railway & cement industries — delivering cubic particle shape with exceptional cost-performance."
The PF Series Impact Crusher is a versatile secondary crushing equipment independently developed by Shandong Hengtai Intelligent Manufacturing. Engineered for aggregate processing across expressway construction, railway infrastructure, cement manufacturing, chemical processing, and construction material industries.
Models PF-1010, PF-1210, PF-1315, PF-1214, PF-1515, and PF-1620 are specifically designed for secondary crushing and tertiary crushing operations following primary size reduction of granite, limestone, basalt, and concrete materials.
Featuring high-chromium blow bars, proprietary impact liner design, and keyless connection rotor technology, the Hengtai PF Series efficiently processes materials with compressive strength up to 320MPa. Finished products exhibit cubic particle shape with adjustable discharge size, ensuring reliable and straightforward operation.
| Application Scenario | Recommended Models | Specific Applications |
|---|---|---|
| Highway & High-Speed Rail Construction | PF-1210, PF-1315 | Subgrade aggregate crushing, asphalt concrete production |
| Railway Ballast Engineering | PF-1315, PF-1520 | Track bed stone processing, railway foundation materials |
| Cement Raw Material Preparation | PF-1515, PF-1620 | Cement clinker crushing, raw meal preprocessing |
| Chemical Material Processing | PF-1214, PF-1320 | Chemical raw material fine crushing, mineral preprocessing |
| Construction Aggregate Production | PF-1010, PF-1210 | Manufactured sand production, concrete aggregate processing |
| Construction Waste Recycling | PF-1620, PF-1520 | Concrete block recycling, construction debris resource recovery |
The PF Series Impact Crusher handles coarse, medium, and fine materials with compressive strength ≤320MPa, including:
Granite, basalt, diabase, quartzite
Limestone, dolomite, calcite, shale
Concrete blocks, construction debris, coal gangue, tailings
Full model range from PF-1010 to PF-1620 supports rapid material switching without core component replacement, demonstrating exceptional material adaptability for mining operations, infrastructure projects, and chemical processing applications.
| Performance Dimension | Technical Features | Customer Value |
|---|---|---|
| Multi-Material Versatility | Processes soft to hard materials without complex adjustments; suitable for mining, infrastructure, chemical industries | High equipment utilization, rapid return on investment |
| Superior Particle Shape & Adjustability | Cubic finished products without tension cracks; flexible discharge size control via impact plate gap adjustment | Meets high-grade concrete and asphalt aggregate standards; simplifies crushing workflow |
| Reliable Structure & Easy Maintenance | Keyless rotor connection for stable operation; standardized wear parts for quick replacement | Daily maintenance requires no specialized technicians; significantly reduces O&M costs and downtime |
| High Efficiency & Energy Saving | Optimized transmission system with precision motor matching; low energy consumption with stable capacity | Superior cost-performance ratio compared to similar horizontal shaft impact crushers; ideal for SME projects and budget-conscious operations |
| Model | Rotor Dimensions (mm) |
Feed Opening (mm) |
Max Feed Size (mm) |
Capacity (t/h) |
Motor Power (kW) |
Weight (t) |
Overall Dimensions L×W×H (mm) |
|---|---|---|---|---|---|---|---|
| PF-1010 | φ1000×1050 | 400×1080 | 350 | 50-80 | 55-75 | 8.5 | 2200×1800×2000 |
| PF-1210 | Φ1250×1050 | 400×1080 | 350 | 80-120 | 110-132 | 12.3 | 2500×2000×2200 |
| PF-1214 | Φ1250×1400 | 400×1430 | 350 | 100-160 | 132-160 | 16.8 | 2800×2200×2400 |
| PF-1315 | φ1320×1500 | 860×1540 | 400 | 150-220 | 220 | 24.5 | 3200×2500×2600 |
| PF-1320 | Φ1320×2000 | 860×2040 | 400 | 160-220 | 220 | 28.7 | 3800×2500×2800 |
| PF-1515 | φ1500×1500 | 860×1540 | 400 | 200-280 | 280-315 | 35.2 | 3500×2800×3000 |
| PF-1520 | φ1500×2000 | 860×2040 | 400 | 200-320 | 315 | 42.6 | 4200×2800×3200 |
| PF-1620 | φ1600×2000 | 860×2040 | 400 | 260-360 | 355 | 51.8 | 4500×3000×3400 |
Note: Parameters represent standard configurations for the Chinese market. Customized drawings and technical solutions available upon request.
| Advantage | Detailed Description |
|---|---|
| Cross-Industry Universal Adaptability | Full range PF-1010 to PF-1620 processes diverse materials without complex calibration; suitable for mining, infrastructure, chemical processing, and recycling applications |
| Simple Operation & Maintenance | Simplified structural design and operating procedures; quick replacement of blow bars, impact liners, and other wear parts by general operators |
| Stable & Reliable Quality | Core components manufactured from wear-resistant alloy steel with precision machining; ISO 9001 quality management certified with low operational failure rates |
| High Cost-Performance Choice | Stable production capacity with controllable energy consumption; moderate equipment procurement and operating costs, particularly suitable for SMEs and budget-limited projects |
| System Configuration | Core Features & Applications | Advantages | Considerations |
|---|---|---|---|
| Mobile Impact Crushing Plant | Flexible combination with stationary PF series; excels at processing brittle and medium-soft materials; construction waste recycling; quarry temporary operations, infrastructure projects requiring frequent relocation | ✓ Outstanding performance ✓ Lower production costs ✓ Faster equipment payback ✓ High mobility and flexibility |
Slightly lower capacity compared to stationary units |
| Three-Stage Crushing System | Primary: Jaw crusher for large feed materials; Secondary: PF impact crusher for cubic mid-size aggregates; Tertiary: Vertical shaft impact crusher for fine shaping and manufactured sand; produces multiple aggregate specifications; converts stone powder to manufactured sand | ✓ High-grade aggregate output ✓ Manufactured sand production capability ✓ Maximum resource utilization ✓ Precise particle shape control |
Higher system complexity and capital investment |
| Classic Two-Stage System | Multiple specifications available; suitable for large-scale production; broad material applicability; optimal performance with medium-abrasion index materials | ✓ Easy product ratio adjustment ✓ Excellent particle shape ✓ Low fines content ✓ Proven reliability |
Higher wear costs for abrasive materials; relatively higher energy consumption per unit |
A: PF impact crushers excel at processing materials with compressive strength below 320MPa, delivering superior cubic particle shape ideal for high-grade concrete aggregate production. Cone crushers are preferred for high-hardness materials (Mohs hardness >5) with high abrasiveness, offering lower wear part consumption. For limestone, concrete, and construction waste—medium-soft materials—the PF series provides better shape control and faster investment recovery.
A: Wear part lifespan depends on material hardness, feed size, and operating hours. Typically, high-chromium blow bars last 200-400 hours processing limestone, and 100-200 hours for granite. Impact liners generally require replacement every 400-800 hours. Hengtai's standardized wear parts design enables quick replacement without specialized tools, minimizing production downtime.
A: While primarily designed for secondary and tertiary crushing, larger models (PF-1315, PF-1520, PF-1620) can handle primary crushing for medium-hardness materials with feed sizes up to 400mm. For large hard rock blocks (feed >800mm), we recommend pairing with our PE series jaw crushers as the primary stage.
A: Selection criteria include: (1) Material hardness and feed particle size; (2) Target production capacity (t/h); (3) Finished product size specifications; (4) Application industry standards (highway, railway, concrete); (5) On-site power supply conditions. We recommend providing material sample testing data for our technical team to customize crushing line configuration.
| Service Item | Specific Content |
|---|---|
| Technical Services | Complete crushing production line design | Equipment customization | Installation and commissioning guidance | Genuine spare parts supply |
| Global Presence | Products exported to 30+ countries and regions across Southeast Asia, Middle East, Africa, and South America |
| Request a Quote | Please provide: Material type | Feed size | Capacity requirements | Application scenario → Receive customized equipment selection and layout design solutions |
Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd.
Tel/WhatsApp: +86 182 8866 4797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China
Service Commitment: Equipment Maintenance Training | Customized Solution Design | Installation & Commissioning Guidance | Lifetime Technical Support
Warranty Policy: One-year full machine warranty | Wear parts and man-made damage excluded | Repair or replacement guaranteed