Heavy Duty Hammer Crusher (High-Impact Type) — 16Mn Rotor Hard Rock Specialist, Wet & Dry Materials in One Machine
Product Overview
The Heavy Duty Hammer Crusher (High-Impact Type) is an upgraded crushing solution independently developed by Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd. for ultra-hard and highly abrasive materials. Featuring a 16Mn manganese steel rotor disc with embedded manganese protective sleeve, it achieves efficient crushing through violent collision between high-speed rotating hammers and materials.
Key Differentiator: Unlike conventional PCZ series limited to dry, medium-hard materials (≤150MPa), the High-Impact type handles both wet and dry materials up to 200MPa compressive strength—eliminating the need for secondary crushing or pre-drying equipment, reducing production line investment by 30%.
Product Gallery
Operation Video
Applicable Materials
Medium-hard to ultra-hard materials: limestone, bluestone, coal gangue, basalt, granite, shale, gypsum, slag, and more. Supports wet material crushing (moisture content ≤20%), non-clogging in high-humidity environments.
Application Scenarios
Mining: Ultra-Hard Ore Crushing
Single-pass crushing of high-hardness ores like basalt (180-200MPa) and granite, no recirculation required. Suitable for hard rock quarries.
Cement Industry: High-Impact Raw Material Crushing
Adapts to high silica content in cement raw meal and clinker. Uniform discharge size (0-31mm) ensures stable kiln feed chemistry.
Coal Industry: Dry & Wet Coal Crushing
Handles both dry coal blocks and wet coal slime (18%-20% moisture) without screen blinding or clogging—ensuring continuous production during rainy seasons in tropical regions.
Metallurgical Industry: Furnace Charge Processing
Delivers consistent particle size distribution, improving smelting efficiency and reducing energy consumption.
Building Materials & Infrastructure: High-Strength Aggregate Production
Produces cubical aggregates meeting GB/T 14685 standards for highways, railways, and concrete batching plants.
Core Performance Features
High-Impact Technology, Leading Efficiency
Optimized hammer tip speed (35-45m/s) and impact angle increase crushing kinetic energy by 30% vs. standard heavy hammer crushers. Single-stage reduction ratio up to 25:1.
Hammer material: Special hard high-chrome alloy, four corners usable
Result: 50%+ longer service life, reduced maintenance downtime
Wet & Dry Dual-Use, Global Adaptability
Grate-free discharge design, no clogging with wet materials. Operates without auxiliary drying equipment in ambient humidity up to 90%.
Adjustable Discharge, Premium Product Shape
Hydraulic adjustment for discharge port (0-100mm range). Uniform particle size, excellent cubical shape, needle-flake content <5%.
Technical Specifications
Model
Type
Rotor Speed (r/min)
Max Feed Size (mm)
Discharge Size (mm)
Capacity (t/h)
Motor Power (kW)
Weight (t)
Dimensions L×W×H (mm)
1308 (High-Impact)
Primary
600-800
180
0-50
100-130
132
18.6
3000×2100×2500
1510 (High-Impact)
Primary
550-750
235
0-65
160-210
132×2
25.8
3400×2300×2700
1512 (High-Impact)
Primary
550-750
215
0-50
220-320
160×2
31.2
3600×2500×2900
1615 (High-Impact)
Primary
500-700
300
0-65
400-500
200×2
42.5
4000×2800×3200
1620 (High-Impact)
Primary
500-700
260
0-65
500-700
220×2
51.8
4500×3000×3400
1818 (High-Impact)
Primary
450-650
240
0-50
600-800
250×2
68.6
4800×3200×3600
1820 (High-Impact)
Primary
450-650
240
0-50
800-1200
315×2
76.3
5200×3400×3800
2024 (High-Impact)
Primary
400-600
240
0-50
1200-2000
450×2
98.5
6000×3800×4200
High-Impact Type vs PCZ Series: Selection Guide
Comparison Item
Heavy Duty Hammer Crusher (High-Impact Type)
PCZ Series Heavy Hammer Crusher
Crushing Strength
≤200MPa (basalt, granite, quartzite)
≤150MPa (limestone, dolomite)
Impact Kinetic Energy
+30% vs PCZ
Standard
Rotor Material
16Mn steel + manganese sleeve
45# carbon steel
Wear Life
50%+ longer
Standard
Wet Material Handling
✅ Yes (≤20% moisture)
❌ No (dry only)
Max Capacity
2000 TPH (Model 2024)
1000 TPH
Application Climate
Tropical, rainy, high-humidity
Arid, temperate
Secondary Crushing
Not required
Often needed for hard rock
Selection Advice: Choose High-Impact Type for material hardness >150MPa or seasonal moisture variation. Choose PCZ for dry, soft limestone with large-volume, low-wear applications.
Core Brand Advantages
Upgraded High-Impact Technology
Exclusive crushing chamber geometry and hammer trajectory optimization breaks the efficiency bottleneck for ultra-hard materials.
Lifetime Technical Support: Available for all customers
Frequently Asked Questions (FAQ)
Q1: Can the High-Impact type handle wet materials without clogging?
Yes. The grate-free discharge design with high-speed airflow prevents clogging even with >20% moisture. PCZ series requires dry feed only.
Q2: What is 16Mn steel and why is it better for rotors?
16Mn is high-manganese steel (11-14% Mn). Under impact, the surface work-hardens (200HB→500+HB), providing exceptional resistance to silica abrasion—ideal for basalt and granite.
Q3: Do I need a jaw crusher for primary crushing?
No. For feed ≤300mm and hardness ≤200MPa, the High-Impact type handles primary crushing in one stage, eliminating jaw crusher investment and operating costs.
Q4: What is the power consumption per ton?
0.8-1.2 kWh/ton (depending on hardness and discharge size). The high-impact design reduces recirculation load, saving 15-20% energy vs. jaw+cone combinations.
Q5: How often do hammers need replacement?
Basalt applications: 1500-2000 hours. Limestone: 3000-4000 hours. The 360° rotatable design allows using all four corners before replacement.
Q6: What is the delivery time?
Standard models: 30-45 days. Custom configurations: 60-75 days.
Service Commitment: Equipment Selection | Customized Solutions | Installation Guidance | Lifetime Support
Linear vibrating feeder requires professional selection based on your material characteristics and capacity requirements. Welcome to inquire or visit our factory.
