Mobile Heavy Hammer Crusher Plant (Wheeled Crushing Station)
Production Capacity: 60-300 t/h | Core Crusher System: Proprietary GPC Heavy Hammer Crusher Series | Target Applications: Limestone Quarrying, Coal Mining, Cement Aggregates, Construction Waste Demolition Recycling.
The wheeled mobile heavy hammer crusher plant is a highly integrated mobile fleet designed for single-stage crushing operations. Engineered on a heavy-duty H-beam welded steel structural frame, the entire plant merges automated material feeding, large reduction crushing, fine multi-fraction screening, and conveyor transport onto a unified mobile chassis. Powered by our core GPC Heavy Hammer Crusher technology, it breaks the limits of traditional multi-stage crushing circuits by facilitating "One-Step Raw Rock to Finished Product" processing.
This portable station delivers exceptional stability and higher tonnages compared to simplified entry-level mobile frames. By carrying out complete crushing cycles directly at the mining or demolition face, it dramatically eliminates material hauling logistics, lowers site foundation costs, and provides an efficient processing option for soft-to-medium hard rocks, asphalt recycling, and concrete reclamation.
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Proprietary Intellectual Patents
Our mobile hammer crushing machinery incorporates advanced industry engineering and officially registered patents:
Working Principle & Core Technical Advantages
Heavy Structural Steel Chassis: Built entirely on heavy-duty H-beam welded structures. This robust engineering minimizes operational vibrations, secures structural alignment under intense stress, and ensures reliable performance compared to lightweight frames.
Drastic Freight Cost Reductions: By handling raw stone and waste recycling directly at the mining or excavation site, finished products can be sorted and loaded immediately. This eliminates redundant long-haul hauling costs for raw materials.
Fully Integrated Turnkey Plant Layout: The wheeled layout intelligently combines a linear vibrating feeder, the main GPC heavy-duty hammer crusher, a high-frequency sorting screen, and discharge belt conveyors, forming a self-contained closed-circuit mine fleet.
Huge Reduction Ratio with One-Step Shaping: By taking full advantage of the heavy-duty GPC hammer assembly, large blocks are instantly crushed into required aggregations. This eliminates the need for typical primary jaw plus secondary cone layouts, delivering uniform cubical particle shapes.
Rapid Jobsite Installation & Maintenance: The integrated modular setup saves countless alignment man-hours. Crucial service points, such as hammer heads and grate plates, are easily accessible, making routine wear-part replacement fast and straightforward.
Technical Specifications & Performance Parameters
Crosscheck your capacity targets against our heavy industrial GPC-powered mobile configurations below:
| Plant Capacity Target | Component Name | Equipment Model | Power Rating (kW) | Quantity (Set) | Component Capacity (t/h) | Total Plant Throughput |
|---|---|---|---|---|---|---|
| 60-80 t/h Fleet Line | Linear Vibrating Feeder | ZW1142 | 11 | 1 | 60-80 | 60-80 t/h |
| GPC Heavy Hammer Crusher | GPC1212 | 132 | 1 | 60-80 | ||
| Vibrating Screen Deck | YK1860 | 22 | 1 | 60-80 | ||
| 100-150 t/h Fleet Line | Linear Vibrating Feeder | ZW1345 | 15 | 1 | 100-150 | 100-150 t/h |
| GPC Heavy Hammer Crusher | GPC1414 | 185 | 1 | 100-150 | ||
| Vibrating Screen Deck | YK2170 | 22 | 1 | 100-150 | ||
| 150-200 t/h Fleet Line | Linear Vibrating Feeder | ZW1545 | 22 | 1 | 150-200 | 150-200 t/h |
| GPC Heavy Hammer Crusher | GPC1614 | 220 | 1 | 150-200 | ||
| Vibrating Screen Deck | YK2470 | 30 | 1 | 150-200 | ||
| 260-300 t/h Fleet Line | Linear Vibrating Feeder | ZW1545 | 22 | 1 | 260-300 | 260-300 t/h |
| GPC Heavy Hammer Crusher | GPC1616 | 280 | 1 | 260-300 | ||
| Vibrating Screen Deck | YK3070 | 45 | 1 | 260-300 |
* Note: Production throughput figures vary based on aggregate physical properties, feeding sizes distribution, hardness metrics, and working moisture. Custom configurations with alternative primary units are fully available upon request.
Frequently Asked Questions
Processing highly wet or sticky raw material poses a technical challenge, as excessive moisture can cause clogging within the feeding chute, the GPC crushing chamber, or the screen decks, which lowers overall throughput. If your materials have elevated humidity, please specify during your technical consultation. We can customize the configuration with specialized pre-screening decks or heating components to fully mitigate clogging risks.
The performance parameters primarily depend on the specific model and configurations of the core GPC crusher unit integrated onto the chassis. For instance, configuring larger heavy-duty hammer assemblies offers higher output and fits medium-hard stones. The final output size is managed by adjusting the crusher's grate bar clearances, while the multi-deck vibrating screen layout dictates precise final aggregate separation fractions.
No component disassembly is required. The machinery features a fully integrated heavy-duty wheeled chassis system. It can be directly hitched and transported by a standard commercial prime mover truck. Once positioned at the new site, it relies on hydraulic or mechanical outriggers for fast leveling. The entire jobsite relocation process is completed in less than 2 hours.
We provide a versatile dual-power solution: First, the plant can be equipped with an integrated high-capacity onboard diesel generator set, enabling 100% self-sufficient operations in remote off-grid mining sites. Second, it supports direct connection to the local electrical grid, which heavily reduces fuel consumption and minimizes operating costs. Select models feature seamless dual-mode switching.
Alternative Mobile Fleets & Flexible Configurations
Depending on varying aggregate geomorphic profiles or demolition demands, our mobile chassis accommodates multiple specialized primary assemblies:
Get Professional Technical Catalog & Factory Price Quote
Our engineering team develops customized mine setups based on your exact target capacity, geology profile, and regional power setups.