PEV Series European Type Jaw Crusher
Born for Extreme Hard Rock, Redefining Crushing Efficiency
"When ordinary jaw crushers surrender to granite, the PEV series continues operating 18,000 hours non-stop at African copper mines without major repairs."
Product Video
Why Choose PEV European Type Jaw Crusher?
Traditional jaw crushers face these challenges when processing materials with compressive strength >300MPa:
- Jaw plates wear out too fast, requiring replacement every 3 months
- Rated capacity is inflated, actual output less than 60% of specification
- Bearing seal failure, dust intrusion causing unplanned downtime
PEV Series Solutions:
| Pain Point | Traditional Equipment | PEV European Solution |
|---|---|---|
| High wear | Ordinary high-manganese steel jaw plates | Imported wear-resistant alloy steel + symmetrical V-type chamber, extending effective crushing surface |
| Low capacity | Rated capacity rarely achieved | FEA-optimized structure, actual capacity reaches 95%+ of theoretical value |
| Frequent failure | Split bearing housings prone to deformation | Integral cast steel bearing box, 40% higher impact resistance |
| Difficult maintenance | Discharge opening adjustment takes 2 hours | Hydraulic wedge adjustment, 10 minutes completion, no hoisting required |
Core Technology Analysis
🔧 FEA-Optimized Skeleton Structure
Through ANSYS simulation-optimized stress distribution, the integral cast steel bearing box and frame integrated design eliminate fatigue crack risks of split structures. Field-tested at Yunnan Copper Mine, continuously crushing copper ore with Mohs hardness 7, frame zero deformation.
⚙️ Forged Eccentric Shaft + Labyrinth Seal System
- Eccentric shaft adopts 42CrMo forged billet, quenched and tempered, 35% higher fatigue resistance
- Quadruple labyrinth seal + centralized lubrication system, bearing life extended to 30,000 hours
🎯 Symmetrical V-Type Crushing Chamber
Unlike traditional "U-type" chambers with localized wear, V-type design ensures uniform force distribution across entire jaw plate length, capacity increased by 15-20%, with 30% higher jaw plate utilization.
Typical Application Scenarios
Scenario 1: Basalt Sand Production Line
- Material: Basalt (compressive strength 350MPa)
- Configuration: PEV950×1250 (150kW) + cone crusher + sand maker
- Capacity: 400 tons/hour, jaw plate life 8-10 months
Scenario 2: Iron Ore Concentrator
- Material: Magnetite (compressive strength 320MPa)
- Configuration: PEV1200×1600 (250kW) as secondary crusher
- Advantage: Iron-pass protection device automatically removes tramp iron, reducing main crusher damage
Scenario 3: Cement Plant Limestone Crushing
- Material: High-silica limestone (20% soil content)
- Configuration: PEV750×1060 (110kW)
- Feature: Wet material non-clogging, discharge opening adjustable range 65-250mm
Technical Specifications Quick Reference
| Model | Feed Opening Size (mm) | Motor Power (kW) | Capacity (t/h) | Weight (t) | Application |
|---|---|---|---|---|---|
| PEV500×750 | 750×500 | 55-75 | 190 | 18.5 | Small aggregate plants/mobile stations |
| PEV600×900 | 900×600 | 90 | 260 | 25.3 | Medium hardness materials |
| PEV750×1060 | 1060×750 | 110 | 325 | 36.8 | Cement/construction aggregate |
| PEV950×1250 | 1250×950 | 150 | 435 | 52.6 | Hard rock crushing flagship model |
| PEV1200×1600 | 1600×1200 | 250 | 535 | 85.4 | Large-scale mining secondary crushing |
| PEV1500×2000 | 2000×1500 | 400 | 1350 | 138.7 | Extra-large production lines |
Note: Processing capacity depends on material hardness, feed size, and discharge opening setting. For hard rock applications, select one size larger than standard recommendation.
Global Service Network
Delivered Regions: Southeast Asia, Africa, South America, Saudi Arabia Middle East
After-Sales Commitment:
- ✅ Overseas voltage customization (380V/440V/480V/600V)
- ✅ 24-hour spare parts factory direct shipping, overseas distributor supply network established
- ✅ On-site installation guidance + operator training
- ✅ One-year warranty, lifetime technical support for key components (excluding wear parts and man-made damage)
- ✅ Warranty commitment: Equipment repair within warranty period, replacement with new machine if unrepairable
Compatible Equipment
| Equipment Type | Model Series | Function | Matching Advantages with PEV |
|---|---|---|---|
| Vibrating Feeder | ZSW Series | Front-end uniform feeding, pre-screening for soil removal | Variable frequency speed control matches PEV capacity, prevents clogging; adjustable grizzly gap reduces jaw crusher idle load |
| Vibrating Screen | YK/YA Series | Finished product classification/closed-circuit recycling screening | Screen area precisely matched to PEV capacity, supports dry/wet screening; quick-tensioning device, screen change in 15 minutes |
| Belt Conveyor | B Series | Inter-process material transfer | Belt width/speed customized to PEV discharge volume, trough idlers prevent spillage; equipped with belt cleaners, reducing return carryback |
| Mobile Production Module | Tire-type/Crawler-type | Rapid whole-line relocation | Integrated design with PEV, foundation-free installation; hydraulic leg leveling, 2-hour site relocation completion; optional diesel/electric dual power |
Typical Configuration Examples:
Fixed Hard Rock Line: Vibrating Feeder → PEV Jaw Crusher → Cone Crusher → Vibrating Screen → Belt Conveyor
Mobile Aggregate Line: Crawler Feeding Module → Crawler PEV Module → Crawler Screening Module (3-module combination)
Frequently Asked Questions (FAQ)
Q1: Can PEV series handle materials with high mud content?
A: Yes. The V-type crushing chamber design with large-angle discharge prevents clogging of wet and sticky materials. For mud content >25%, we recommend pre-screening and selecting one model size larger than standard to ensure throughput.
Q2: What is the normal service life of jaw plates? Are replacement costs high?
A: Taking basalt (hardness 350MPa) as example, PEV950 jaw plates last 8-10 months, processing approximately 800,000 tons. The symmetrical design allows upper and lower jaw plates to be swapped, reducing per-ton wear cost by over 30%.
Q3: Can it be adapted to mobile crushing stations? Any special requirements for the chassis?
A: Full series supports tire-type/crawler-type mobile modules. PEV500-750 adapts to standard semi-trailer chassis; PEV950 and above require reinforced chassis. We recommend purchasing with Hengtai mobile station modules to ensure shock absorption and center of gravity matching.
Q4: Can the equipment operate normally in high-altitude or extreme climate regions?
A: Yes. The PEV series has passed tests in high-altitude (above 3,000 meters) and extreme temperature (-30°C to +50°C) environments: Motors can be configured with plateau-type to compensate for heat dissipation loss at low air pressure; Lubrication system equipped with constant temperature heating/cooling devices to ensure winter startup and summer heat dissipation; Electrical system meets IP55 protection rating, adapting to dusty and humid environments. Currently operating stably in Peru's Andes Mountains (4,000m altitude) and Saudi desert high-temperature environments.
Request a Quote
Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd.
Tel/WhatsApp: +86 182 8866 4797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China
Service Commitment: Equipment Maintenance Training | Customized Solution Design | Installation & Commissioning Guidance | Lifetime Technical Support
Service Commitment: Equipment Maintenance Training | Customized Solution Design | Installation & Commissioning Guidance | Lifetime Technical Support