PFW Series European Impact Crusher
70-400t/h Hard Rock Aggregate Shaping Equipment
"German-engineered heavy-duty rotor technology — delivering JTG/T F40-2004 compliant cubic aggregates for highway, railway & high-grade construction projects."
Product Video
Product Overview
The PFW Series European Impact Crusher is a high-end crushing equipment independently developed by Shandong Hengtai Intelligent Manufacturing, integrating German impact crusher design technology with advanced international manufacturing processes. Engineered specifically for high-quality aggregate processing in metallurgy, mining, building materials, and highway/railway infrastructure industries.
Featuring a heavy-duty rotor as the core component, equipped with high-chromium blow bars and integral cast steel bearing housings, the PFW crusher efficiently processes hard rock materials with compressive strength up to 320MPa.
Finished products exhibit cubic particle shape without tension cracks, fully compliant with JTG/T F40-2004 (China Highway Standard) and other specifications. This makes PFW the ideal aggregate shaping equipment for expressways, high-speed railways, and high-grade construction projects. Currently exported to Southeast Asia, Middle East, South Asia, and South America.
Core Application Areas
| Application Scenario | Recommended Models | Specific Standards & Requirements |
|---|---|---|
| Highway Pavement Construction | PFW1315Ⅱ, PFW1318Ⅱ | AC-13/AC-20 asphalt mixture aggregate, compliant with JTG/T F40-2004 |
| High-Speed Railway Ballast | PFW1214Ⅱ, PFW1315Ⅱ | GB/T 14201-2019 standard, cubic shape, strict gradation control |
| Cement Clinker Processing | PFW1210Ⅱ, PFW1214Ⅱ | 40-80mm particle size, high crushing efficiency |
| Mining Hard Rock Crushing | PFW1318Ⅱ, PFW1315Ⅲ | 70-400t/h capacity, granite/basalt ≤320MPa |
| Construction Waste Recycling | PFW1210Ⅲ, PFW1214Ⅲ | Concrete block crushing, recycled aggregate production |
| High-End Building Materials | Full Series | Premium concrete production |
Applicable Material Range
The PFW Series Impact Crusher processes medium-hard to hard rock materials with compressive strength ≤320MPa:
High-Hardness Rock
Granite, basalt, diabase, andesite, quartzite
Medium-Hard Materials
Limestone, dolomite, sandstone
Recyclable Resources
Concrete blocks, construction debris, RAP (Recycled Asphalt Pavement)
Two-Chamber (Ⅱ) and Three-Chamber (Ⅲ) configurations are available for coarse/medium crushing and fine crushing respectively, ensuring optimal aggregate gradation for diverse engineering specifications.
Core Performance Characteristics
| Performance Dimension | Technical Features | Customer Value |
|---|---|---|
| Heavy-Duty Rotor Design | Large rotational inertia, strong crushing kinetic energy; 24/7 continuous operation capability | Far superior operational stability vs. ordinary impact crushers; uninterrupted production for sand and gravel plants |
| Superior Particle Shape | Optimized impact plate and crushing chamber geometry; sufficient material collision; cubic products with controlled flakiness index | Meets stringent highway aggregate and railway ballast standards; reduces binder consumption in asphalt/concrete |
| Extended Wear Life | High-chromium blow bars (HRC60+); built-in hydraulic opening device | Convenient blow bar replacement; minimized downtime |
| Global Voltage Adaptability | Compatible with 380V/415V/440V/480V; tropical/high-altitude configurations available | Seamless integration in Southeast Asia, Middle East, South Asia, South America markets; plug-and-play installation |
Technical Specifications
Two-Chamber Models (Ⅱ) – Primary/Secondary Crushing
| Model | Rotor (mm) |
Feed Opening (mm) |
Max Feed (mm) |
Capacity (t/h) |
Motor (kW) |
Weight (t) |
Dimensions L×W×H (mm) |
|---|---|---|---|---|---|---|---|
| PFW1210Ⅱ | φ1150×960 | 1100×1030 | 400 | 90-160 | 90-110 | 18.5 | 2400×1870×2550 |
| PFW1214Ⅱ | φ1150×1400 | 1100×1430 | 500 | 130-200 | 132-160 | 24.3 | 2400×2310×2550 |
| PFW1315Ⅱ | φ1300×1500 | 1200×1530 | 600 | 180-320 | 160-200 | 32.8 | 2700×2570×2800 |
| PFW1318Ⅱ | φ1300×1800 | 1200×1830 | 700 | 240-400 | 200-250 | 38.6 | 2700×2870×2800 |
Three-Chamber Models (Ⅲ) – Tertiary/Fine Crushing
| Model | Rotor (mm) |
Feed Opening (mm) |
Max Feed (mm) |
Capacity (t/h) |
Motor (kW) |
Weight (t) |
Dimensions L×W×H (mm) |
|---|---|---|---|---|---|---|---|
| PFW1210Ⅲ | φ1150×960 | 570×990 | 250 | 70-120 | 90-110 | 16.2 | 2550×1870×2100 |
| PFW1214Ⅲ | φ1150×1400 | 570×1430 | 250 | 90-170 | 132-160 | 21.5 | 2550×2310×2100 |
| PFW1315Ⅲ | φ1300×1500 | 625×1530 | 300 | 180-270 | 160-200 | 29.7 | 2960×2570×2380 |
| PFW1318Ⅲ | φ1300×1800 | 625×1830 | 300 | 220-300 | 200-250 | 35.4 | 2960×2870×2380 |
Note: Ⅱ series optimized for high throughput; Ⅲ series optimized for fine shaping. Customized voltage and configuration available for tropical/high-altitude environments.
Core Brand Advantages
| Advantage | Detailed Description |
|---|---|
| International Technology Integration | German impact crusher engineering combined with Chinese manufacturing excellence |
| Premium Aggregate Quality | Finished products compliant with JTG/T F40-2004 (China Highway) and other standards; specifically designed for highway pavement and high-speed railway ballast projects |
| Quality Assurance System | ISO 9001 Quality Management System Certification |
| Regional Service Network | Distribution points in Southeast Asia, Middle East, South Asia, South America; localized technical support including on-site installation, commissioning, and operator training |
Recommended Equipment Combinations
| System Configuration | Supporting Equipment | Core Features & Applications |
|---|---|---|
| Mobile European Hydraulic Impact Crushing Module | Mobile impact crushing plant (tire-mounted/tracked) + vibrating screening equipment + vibrating feeding equipment + belt conveying equipment + pulse dust collection equipment | • Heavy-duty PFW1315Ⅱ/1318Ⅱ integrated on mobile chassis • Flexible hard rock aggregate production at multiple quarry sites • Highway/railway construction projects requiring frequent relocation • Emergency aggregate supply for remote infrastructure |
| Stationary Hard Rock Crushing Line | PFW European impact crusher + jaw crusher (primary) + circular vibrating screen + linear vibrating feeder + belt conveyor + centralized dust collection system | • Large-scale highway aggregate production (200-400t/h) • Dedicated high-speed railway ballast production line • High-grade concrete aggregate processing • Stable capacity with low operating costs |
| Three-Stage Premium Aggregate System | Jaw crusher + PFW impact crusher (secondary) + vertical shaft impact crusher (tertiary sand making) + multi-layer vibrating screen + sand washing equipment + fine sand recovery unit + enclosed dust collection system | • Complete gradation control (0-5mm manufactured sand to 31.5-63mm ballast) • High-speed railway grade premium aggregate • Maximized utilization of fine powder resources • Compliant with JTG/T F40-2004 standard |
Frequently Asked Questions (FAQ)
Q1: What is the difference between PFW Series and standard PF Series impact crushers?
A: The PFW Series adopts European-type heavy-duty rotor design and hydraulic adjustment systems, specifically engineered for hard rock crushing (granite, basalt) and premium aggregate shaping. It delivers superior cubic particle shape, longer wear part life, and compliance with industry standards. The PF Series is optimized for general secondary crushing of medium-hardness materials, offering higher cost-performance for standard applications.
Q2: How to choose between Two-Chamber (Ⅱ) and Three-Chamber (Ⅲ) models?
A: Two-Chamber (Ⅱ) models feature larger feed openings and higher capacity (90-400t/h), ideal for primary/secondary crushing in mining and quarry operations. Three-Chamber (Ⅲ) models have optimized crushing cavities for tertiary/fine crushing (70-300t/h), producing better gradation and shape for high-end concrete and asphalt aggregate. For complete production lines, Ⅱ models are typically followed by Ⅲ models for final shaping.
Q3: What is the actual wear part lifespan in hard rock applications?
A: Processing granite/basalt (300MPa), high-chromium blow bars typically achieve 150-250 hours, impact liners 400-600 hours, and impact plates 600-800 hours. Actual lifespan varies with feed size distribution, moisture content, and operational parameters.
Q4: Does PFW Series support voltage and frequency customization for different countries?
A: Yes. The PFW Series supports 380V/50Hz, 415V/50Hz, 440V/60Hz, and 480V/60Hz configurations. Motors comply with IEC/NEMA standards. We provide tropicalized versions (anti-corrosion coating, enhanced cooling) for Southeast Asia/Middle East, and high-altitude kits (derated motors, enhanced insulation) for South Asia/South America markets.
Contact & Service Information
| Service Item | Specific Content |
|---|---|
| Technical Services | Hard rock crushing process design | PFW series customization (voltage/chamber configuration) | Installation supervision & commissioning | Operation training programs |
| Quality Assurance | ISO 9001 Quality Management System Certification |
| Regional Service Network | Distribution points in Southeast Asia, Middle East, South Asia, South America; localized technical support including on-site installation, commissioning, and operator training |
| Request a Quote | Please submit: Material hardness (MPa) | Feed size (mm) | Target capacity (t/h) | Application standard (JTG/T F40-2004/local) | Project location & voltage → Receive customized PFW configuration and layout design |
Request a Quote
Shandong Hengtai Intelligent Manufacturing Equipment Technology Co., Ltd.
Tel/WhatsApp: +86 182 8866 4797
Email: ht6234nibin@gmail.com
Address: Intelligent Equipment Manufacturing Industrial Park, High-Tech Zone, Linyi City, Shandong Province, China
Service Commitment: Equipment Maintenance Training | Customized Solution Design | Installation & Commissioning Guidance | Lifetime Technical Support
Warranty Policy: One-year full machine warranty | Wear parts and man-made damage excluded | Repair or replacement guaranteed